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Year 2023, Volume: 12 Issue: 3, 829 - 841, 28.09.2023

Muhammed Safa Kamer Arif Çutay Şemsettin Temiz Ahmet Kaya

https://doi.org/10.17798/bitlisfen.1319038

Abstract

References

  • [1] S. Kaveloğlu and Ş. Temiz, “An experimental and finite element analysis of 3D printed honeycomb structures under axial compression,” Polymers & Polymer Composites, vol. 30, p. 096739112211223, Jan. 2022.
  • [2] A. Saylik and Ş. Temiz, “Low-speed impact behavior of fiber-reinforced polymer-based glass, carbon, and glass/carbon hybrid composites,” MP MATERIALPRUEFUNG - MP MATERIALS TESTING, vol. 64, no. 6, pp. 820–831, Jun. 2022.
  • [3] S. Kaveloğlu, Ş. Temiz, O. Doğan, and M. S. Kamer, “Investigation of Bending Strength of Honeycomb Sandwich Structures with Different Cell Diameters Produced by 3D Printer,” Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, vol. 37, no. 2, pp. 459–470, Jun. 2022.
  • [4] M. Yilmaz, N. F. Yilmaz, and M. F. Kalkan, “Rheology, crystallinity, and mechanical investigation of interlayer adhesion strength by thermal annealing of polyetherimide (PEI/ULTEM 1010) parts produced by 3D printing,” Journal of Materials Engineering and Performance, vol. 31, no. 12, pp. 9900–9909, Jun. 2022.
  • [5] B. Liu, S. Bickerton, and S. G. Advani, “Modelling and simulation of Resin Transfer Moulding (RTM)—gate control, venting and dry spot prediction,” Composites Part A: Applied Science and Manufacturing, vol. 27, no. 2, pp. 135–141, 1996.
  • [6] A. Saouab, J. Bréard, P. Lory, B. Gardarein, and G. Bouquet, “Injection simulations of thick composite parts manufactured by the RTM Process,” Composites Science and Technology, vol. 61, no. 3, pp. 445–451, 2001.
  • [7] G. Palardy, P. Hubert, E. Ruiz, M. Haider, and L. Lessard, “Numerical simulations for class A surface finish in resin transfer molding process,” Composites Part B: Engineering, vol. 43, no. 2, pp. 819–824, 2012.
  • [8] D. Walczyk and J. Kuppers, “Thermal press curing of Advanced Thermoset Composite Laminate Parts,” Composites Part A: Applied Science and Manufacturing, vol. 43, no. 4, pp. 635–646, 2012.
  • [9] S. Laurenzi, A. Casini, and D. Pocci, “Design and fabrication of a helicopter unitized structure using resin transfer molding,” Composites Part A: Applied Science and Manufacturing, vol. 67, pp. 221–232, 2014.
  • [10] A. S. Rahman and D. W. Radford, "Cure cycle optimization of an inorganic polymer matrix material for high-temperature fiber reinforced composites," Composites Part A: Applied Science and Manufacturing, vol. 85, pp. 84–93, 2016.
  • [11] A. Keller, C. Dransfeld, and K. Masania, “Flow and heat transfer during compression resin transfer molding of highly reactive epoxies,” Composites Part B: Engineering, vol. 153, pp. 167–175, 2018.
  • [12] Y. Liu, M. Wang, W. Tian, B. Qi, Z. Lei, and W. Wang, “Ohmic heating curing of carbon fiber/carbon nanofiber synergistically strengthening cement-based composites as repair/reinforcement materials used in ultra-low temperature environment,” Composites Part A: Applied Science and Manufacturing, vol. 125, p. 105570, 2019.
  • [13] J. Chen, J. Wang, X. Li, L. Sun, S. Li, and A. Ding, "Monitoring of temperature and cure-induced strain gradient in a laminated composite plate with FBG sensors," Composite Structures, vol. 242, p. 112168, 2020.
  • [14] X. Li, J. Wang, S. Li, and A. Ding, “Cure-induced temperature gradient in laminated composite plate: Numerical simulation and experimental measurement,” Composite Structures, vol. 253, p. 112822, 2020.
  • [15] J. Wu, D. Sui, and Q. Han, “High quality plate-shaped A356 alloy casting by a combined ablation cooling and mold heating method,” Journal of Materials Processing Technology, vol. 303, p. 117536, 2022.
  • [16] N. Rosa, J. Costa, and A. G. Lopes, "CFD study of transient heating and cooling of a blank mold with a conformal cooling channel for manufacturing glass containers," Results in Engineering, vol. 17, p. 100932, 2023.
  • [17] T. Karataş and İ. G. Aksoy, “Heat and Flow Analysis of Different Type Baffle in Shell and Tube Heat Exchanger,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 10, no. 3, pp. 973–986, 2021. doi:10.17798/bitlisfen.872465
  • [18] M. Yavuz, C. Yıldız, and G. Çakmak, “Numerical Analysis of Velocity and Temperature Distributions in Winter Air Conditioning of Cabin Type Offices,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 10, no. 3, pp. 958–972, 2021.
  • [19] S. Akçay, “Investigation of effects of Baffle Heights on flow and heat transfer in a trapezoidal channel with vertical baffles,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 11, no. 2, pp. 478–489, 2022. doi:10.17798/bitlisfen.1033852
  • [20] Y. Sayan, “Investigation of the effect of a different trapezoidal inclination angle in a reverse trapezoidal cross-section flow channel on the performance of the PEM fuel cell with the computational fluid dynamic (CFD) method,” Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi, https://jes.ksu.edu.tr/en/pub/issue/77849/1180483 (accessed Aug. 15, 2023).

Numerical Investigation of Mold Heating Power and Time in Metal Layered Composite Production

Year 2023, Volume: 12 Issue: 3, 829 - 841, 28.09.2023

Muhammed Safa Kamer Arif Çutay Şemsettin Temiz Ahmet Kaya

https://doi.org/10.17798/bitlisfen.1319038

Abstract

Curing time of epoxy resin is an important phenomenon in the production of metal layered composites. In order to reduce the curing time, the heating of the mold and epoxy was carried out in this study and numerically investigated on time dependent. The most consistent mesh structure was chosen among five different mesh number in terms of difference between temperature results. 10 different cases were created to examine different heater powers and different operating patterns. The results were examined by creating a temperature-time graph and contours showing the temperature distribution. As the number of cartridges and heater power increase, higher temperatures are reached in a shorter time. Even with the same heater power, different operating patterns can lead to differences in results in terms of temperature. Different operating pattern was seen as an independent parameter in heater power for obtaining a homogeneous temperature distribution.

Keywords

Laminate composite epoxy resin quring time and energy heated mold CFD (Computational Fluid Dynamics)

References

  • [1] S. Kaveloğlu and Ş. Temiz, “An experimental and finite element analysis of 3D printed honeycomb structures under axial compression,” Polymers & Polymer Composites, vol. 30, p. 096739112211223, Jan. 2022.
  • [2] A. Saylik and Ş. Temiz, “Low-speed impact behavior of fiber-reinforced polymer-based glass, carbon, and glass/carbon hybrid composites,” MP MATERIALPRUEFUNG - MP MATERIALS TESTING, vol. 64, no. 6, pp. 820–831, Jun. 2022.
  • [3] S. Kaveloğlu, Ş. Temiz, O. Doğan, and M. S. Kamer, “Investigation of Bending Strength of Honeycomb Sandwich Structures with Different Cell Diameters Produced by 3D Printer,” Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, vol. 37, no. 2, pp. 459–470, Jun. 2022.
  • [4] M. Yilmaz, N. F. Yilmaz, and M. F. Kalkan, “Rheology, crystallinity, and mechanical investigation of interlayer adhesion strength by thermal annealing of polyetherimide (PEI/ULTEM 1010) parts produced by 3D printing,” Journal of Materials Engineering and Performance, vol. 31, no. 12, pp. 9900–9909, Jun. 2022.
  • [5] B. Liu, S. Bickerton, and S. G. Advani, “Modelling and simulation of Resin Transfer Moulding (RTM)—gate control, venting and dry spot prediction,” Composites Part A: Applied Science and Manufacturing, vol. 27, no. 2, pp. 135–141, 1996.
  • [6] A. Saouab, J. Bréard, P. Lory, B. Gardarein, and G. Bouquet, “Injection simulations of thick composite parts manufactured by the RTM Process,” Composites Science and Technology, vol. 61, no. 3, pp. 445–451, 2001.
  • [7] G. Palardy, P. Hubert, E. Ruiz, M. Haider, and L. Lessard, “Numerical simulations for class A surface finish in resin transfer molding process,” Composites Part B: Engineering, vol. 43, no. 2, pp. 819–824, 2012.
  • [8] D. Walczyk and J. Kuppers, “Thermal press curing of Advanced Thermoset Composite Laminate Parts,” Composites Part A: Applied Science and Manufacturing, vol. 43, no. 4, pp. 635–646, 2012.
  • [9] S. Laurenzi, A. Casini, and D. Pocci, “Design and fabrication of a helicopter unitized structure using resin transfer molding,” Composites Part A: Applied Science and Manufacturing, vol. 67, pp. 221–232, 2014.
  • [10] A. S. Rahman and D. W. Radford, "Cure cycle optimization of an inorganic polymer matrix material for high-temperature fiber reinforced composites," Composites Part A: Applied Science and Manufacturing, vol. 85, pp. 84–93, 2016.
  • [11] A. Keller, C. Dransfeld, and K. Masania, “Flow and heat transfer during compression resin transfer molding of highly reactive epoxies,” Composites Part B: Engineering, vol. 153, pp. 167–175, 2018.
  • [12] Y. Liu, M. Wang, W. Tian, B. Qi, Z. Lei, and W. Wang, “Ohmic heating curing of carbon fiber/carbon nanofiber synergistically strengthening cement-based composites as repair/reinforcement materials used in ultra-low temperature environment,” Composites Part A: Applied Science and Manufacturing, vol. 125, p. 105570, 2019.
  • [13] J. Chen, J. Wang, X. Li, L. Sun, S. Li, and A. Ding, "Monitoring of temperature and cure-induced strain gradient in a laminated composite plate with FBG sensors," Composite Structures, vol. 242, p. 112168, 2020.
  • [14] X. Li, J. Wang, S. Li, and A. Ding, “Cure-induced temperature gradient in laminated composite plate: Numerical simulation and experimental measurement,” Composite Structures, vol. 253, p. 112822, 2020.
  • [15] J. Wu, D. Sui, and Q. Han, “High quality plate-shaped A356 alloy casting by a combined ablation cooling and mold heating method,” Journal of Materials Processing Technology, vol. 303, p. 117536, 2022.
  • [16] N. Rosa, J. Costa, and A. G. Lopes, "CFD study of transient heating and cooling of a blank mold with a conformal cooling channel for manufacturing glass containers," Results in Engineering, vol. 17, p. 100932, 2023.
  • [17] T. Karataş and İ. G. Aksoy, “Heat and Flow Analysis of Different Type Baffle in Shell and Tube Heat Exchanger,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 10, no. 3, pp. 973–986, 2021. doi:10.17798/bitlisfen.872465
  • [18] M. Yavuz, C. Yıldız, and G. Çakmak, “Numerical Analysis of Velocity and Temperature Distributions in Winter Air Conditioning of Cabin Type Offices,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 10, no. 3, pp. 958–972, 2021.
  • [19] S. Akçay, “Investigation of effects of Baffle Heights on flow and heat transfer in a trapezoidal channel with vertical baffles,” Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 11, no. 2, pp. 478–489, 2022. doi:10.17798/bitlisfen.1033852
  • [20] Y. Sayan, “Investigation of the effect of a different trapezoidal inclination angle in a reverse trapezoidal cross-section flow channel on the performance of the PEM fuel cell with the computational fluid dynamic (CFD) method,” Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi, https://jes.ksu.edu.tr/en/pub/issue/77849/1180483 (accessed Aug. 15, 2023).
There are 20 citations in total.

Details

Primary Language English
Subjects Soil Mechanics in Civil Engineering
Journal Section Araştırma Makalesi
Authors

Muhammed Safa Kamer 0000-0003-3852-1031

Arif Çutay 0000-0002-0057-9417

Şemsettin Temiz 0000-0002-6737-3720

Ahmet Kaya This is me 0000-0001-9197-3542

Early Pub Date September 23, 2023
Publication Date September 28, 2023
Submission Date June 23, 2023
Acceptance Date September 20, 2023
Published in Issue Year 2023 Volume: 12 Issue: 3

Cite

IEEE M. S. Kamer, A. Çutay, Ş. Temiz, and A. Kaya, “Numerical Investigation of Mold Heating Power and Time in Metal Layered Composite Production”, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 12, no. 3, pp. 829–841, 2023, doi: 10.17798/bitlisfen.1319038.
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Bitlis Eren University
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Bitlis Eren University Graduate Institute
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