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Yüksek basınç altındaki borularda küçük hasarların yapıştırma bağlantıları ile tamiri

Year 2018, Volume: 9 Issue: 1, 337 - 349, 04.04.2018

Abstract

Borularda, ısı ve iç basınç değişiminden dolayı zamanla küçük çaplı çatlak hasarları oluşmaktadır. Bu çatlaklar onarım sırasında büyük aksamalara neden olur. Tamirde, genellikle hasarlı bölgenin kesilip çıkarılarak yenisi ile değiştirilmesi tercih edilmektedir. Bu da zaman ve para kaybına sebep olmaktadır. Bu çalışmada hızlı tamir ve çatlak ilerlemesinin durdurulması amaçlanmaktadır. Borularda küçük çaplı delikler açılmış ve yapıştırma bağlantıları ile tamir edilmiştir. Tamir edilen borular iç basınca maruz bırakılmış ve sonlu eleman metodu ile analiz edilmişlerdir. Bunun için 170 mm uzunluğundaki çelik borularda 8mm çapında delikler açılmış ve bu delikler 2, 2.6 ve 3.2 mm kalınlığında ve 30, 35 ve 40 mm bindirme uzunluğunda ve 90o, 120o ve 150o bindirme açıları olan çelik yamalar ile 0.2 mm kalınlığında yapıştırıcı kullanılarak kapatılmıştır. Nümerik sonuçları doğrulamak için deneyler yapılmıştır.

References

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  • Akyurt, M., Türkmen, N., (2011). Harnessing the energy accompanying freezing, Energy Conversion and Management 52 , 2241–2246.
  • Aydın, S., Solmaz, M.Y., Turgut, A., (2011). Determination of The Mechanical Properties of Epoxy and Acrylic-Based Adhesives, 6th International Advanced Technologies Symposium (IATS’11).
  • Chen,X., Kitane,Y., Itoh,Y., (2011). Compression Behaviors of Thickness-Reduced Steel Pipes Repaired with Underwater Welds, Procedia Engineering, 14, 2699–2706.
  • da Costa-Mattos, H.S., Reis, J.M.L., Sampaio, R.F., Perrut, V.A., (2009). An alternative methodology to repair localized corrosion damage in metallic pipelines with epoxy resins, Materials and Design 30, 3581–3591.
  • Das RR., Pradhan, B., (2010). Adhesion failure analyses of bonded tubular single lap joints in laminated fiber reinforced plastic composites, International Journal of Adhesion & Adhesives, 30, 425–438.
  • Esmaeel, RA., Taheri F., (2011). Influence of adherend’s delamination on the response of single lap and sockettubular adhesively bonded joints subjected to torsion, Composite Structures, 93, 1765–1774.
  • Lees, J.M., (2006). Behavior of GFRP adhesive pipe joints subjected to pressure and axial loadings, Composites: Part A, 37, 1171–1179.
  • Li, C, Wang,Y., (2013). Three-dimensional finite element analysis of temperature and stress distributions for in-service welding process, Materials& Design, 52, 1052–1057.
  • Liu, C , Zhang, J.X., C.B. Xue, C.B., (2011). Numerical investigation on residual stress distribution and evolution during multipass narrow gap welding of thick-walled stainless steel pipes, Fusion Engineering and Design 86 , 288–295.
  • Matsui, K., (1990). Size-effects on average ultimate shear stresses of adhesive-bonded rectangular or tubular lap joints under tension-shear, International Journal of Adhesion and Adhesives. 10, 2, 81–89.
  • Meriem-Benziane, M., Abdul-Wahab, S.A., Zahloul, H. Babaziane,B., Hadj-Meliani,M., Pluvinage, G., (2015). Finite element analysis of the integrity of an APIX 65 pipeline with a longitudinal crack repaired with single- and double-bonded composites, Composites Part B, 77, 431-439.
  • Nateche, T.,Meliani, M. H.,. Khan,S.M.A, Matvienko, Y.G., Merah, N.,Pluvinage, G., (2015). Residual harmfulness of a defect after repairing by a composite patch, Engineering Failure Analysis, 48, 166–173.
  • Sham suddoha, Md., Islam,Md M., Aravinthan,T, Manalo,A., Lau,K., (2013). Effectiveness of using fibre-reinforced polymer composites for underwater steel pipeline repairs, Composite Structures, 100, 40–54.
  • Simmons, C.H., Maguire D.E., Phelps, N., (2009). Manual of Engineering Drawing, Chapter 33, ISBN: 978-0-7506-8985-4.
  • Sun,W.,Hyde,T.H., Williams, J.A., Becker,A.A., (2009). Effects of prior damage on the creep failure behaviour of similar and dissimilar welded CrMoV main steam pipes in corporating a partial repair, International Journal of Pressure Vessels and Piping, 86(10), 699–710.
  • Ş. Çitil, Ş. Temiz, H. Altun, and A. Özel, (2011). Determination of Mechanical Properties of Double-Strap Adhesive Joints with an Embedded Patch, J. Adhesion. Science and Technology, 25(18), 2555–2567.
  • Ş. Çitil, Y. Ayaz, and Ş. Temiz, (2017). Stress analysis of adhesively bonded double strap joints with or without intermediate part subjected to tensile loading, J. of Adhesion., vol. 97(5), 343–356.
  • Ş. Çitil, Y. Ayaz, Ş. Temiz, and M. D. Aydın,(2017). Mechanical behaviour of adhesively repaired pipes subject to internal pressure, Int. J. Adhes. Adhes., vol. 75, 88–95, Jun. 2017.
  • Ş. Çitil, Y. Ayaz, Ş. Temiz, and M. D. Aydın, “Mechanical behaviour of adhesively repaired pipes subject to internal pressure,” Int. J. Adhes. Adhes., vol. 75, pp. 88–95, Jun. 2017.
  • Y. Ayaz, Ş. Çitil, and M. F. Şahan, (2016). Repair of small damages in steel pipes with composite patches, Mater. Werkst., vol. 47(5–6), 503–511.
  • Zou, G.P., TaheriF., (2006). Stress analysis of adhesively bonded sandwich pipe joints subjected to torsional loading, International Journal of Solids and Structures, 43, 5953–5968.
Year 2018, Volume: 9 Issue: 1, 337 - 349, 04.04.2018

Abstract

References

  • A. Ozel, B. Yazici, S. Akpinar, M. D. Aydin, and Ş. Temiz, (2014). A study on the strength of adhesively bonded joints with different adherends, Composite Part B Eng., vol. 62, 167–174.
  • Akyurt, M., Türkmen, N., (2011). Harnessing the energy accompanying freezing, Energy Conversion and Management 52 , 2241–2246.
  • Aydın, S., Solmaz, M.Y., Turgut, A., (2011). Determination of The Mechanical Properties of Epoxy and Acrylic-Based Adhesives, 6th International Advanced Technologies Symposium (IATS’11).
  • Chen,X., Kitane,Y., Itoh,Y., (2011). Compression Behaviors of Thickness-Reduced Steel Pipes Repaired with Underwater Welds, Procedia Engineering, 14, 2699–2706.
  • da Costa-Mattos, H.S., Reis, J.M.L., Sampaio, R.F., Perrut, V.A., (2009). An alternative methodology to repair localized corrosion damage in metallic pipelines with epoxy resins, Materials and Design 30, 3581–3591.
  • Das RR., Pradhan, B., (2010). Adhesion failure analyses of bonded tubular single lap joints in laminated fiber reinforced plastic composites, International Journal of Adhesion & Adhesives, 30, 425–438.
  • Esmaeel, RA., Taheri F., (2011). Influence of adherend’s delamination on the response of single lap and sockettubular adhesively bonded joints subjected to torsion, Composite Structures, 93, 1765–1774.
  • Lees, J.M., (2006). Behavior of GFRP adhesive pipe joints subjected to pressure and axial loadings, Composites: Part A, 37, 1171–1179.
  • Li, C, Wang,Y., (2013). Three-dimensional finite element analysis of temperature and stress distributions for in-service welding process, Materials& Design, 52, 1052–1057.
  • Liu, C , Zhang, J.X., C.B. Xue, C.B., (2011). Numerical investigation on residual stress distribution and evolution during multipass narrow gap welding of thick-walled stainless steel pipes, Fusion Engineering and Design 86 , 288–295.
  • Matsui, K., (1990). Size-effects on average ultimate shear stresses of adhesive-bonded rectangular or tubular lap joints under tension-shear, International Journal of Adhesion and Adhesives. 10, 2, 81–89.
  • Meriem-Benziane, M., Abdul-Wahab, S.A., Zahloul, H. Babaziane,B., Hadj-Meliani,M., Pluvinage, G., (2015). Finite element analysis of the integrity of an APIX 65 pipeline with a longitudinal crack repaired with single- and double-bonded composites, Composites Part B, 77, 431-439.
  • Nateche, T.,Meliani, M. H.,. Khan,S.M.A, Matvienko, Y.G., Merah, N.,Pluvinage, G., (2015). Residual harmfulness of a defect after repairing by a composite patch, Engineering Failure Analysis, 48, 166–173.
  • Sham suddoha, Md., Islam,Md M., Aravinthan,T, Manalo,A., Lau,K., (2013). Effectiveness of using fibre-reinforced polymer composites for underwater steel pipeline repairs, Composite Structures, 100, 40–54.
  • Simmons, C.H., Maguire D.E., Phelps, N., (2009). Manual of Engineering Drawing, Chapter 33, ISBN: 978-0-7506-8985-4.
  • Sun,W.,Hyde,T.H., Williams, J.A., Becker,A.A., (2009). Effects of prior damage on the creep failure behaviour of similar and dissimilar welded CrMoV main steam pipes in corporating a partial repair, International Journal of Pressure Vessels and Piping, 86(10), 699–710.
  • Ş. Çitil, Ş. Temiz, H. Altun, and A. Özel, (2011). Determination of Mechanical Properties of Double-Strap Adhesive Joints with an Embedded Patch, J. Adhesion. Science and Technology, 25(18), 2555–2567.
  • Ş. Çitil, Y. Ayaz, and Ş. Temiz, (2017). Stress analysis of adhesively bonded double strap joints with or without intermediate part subjected to tensile loading, J. of Adhesion., vol. 97(5), 343–356.
  • Ş. Çitil, Y. Ayaz, Ş. Temiz, and M. D. Aydın,(2017). Mechanical behaviour of adhesively repaired pipes subject to internal pressure, Int. J. Adhes. Adhes., vol. 75, 88–95, Jun. 2017.
  • Ş. Çitil, Y. Ayaz, Ş. Temiz, and M. D. Aydın, “Mechanical behaviour of adhesively repaired pipes subject to internal pressure,” Int. J. Adhes. Adhes., vol. 75, pp. 88–95, Jun. 2017.
  • Y. Ayaz, Ş. Çitil, and M. F. Şahan, (2016). Repair of small damages in steel pipes with composite patches, Mater. Werkst., vol. 47(5–6), 503–511.
  • Zou, G.P., TaheriF., (2006). Stress analysis of adhesively bonded sandwich pipe joints subjected to torsional loading, International Journal of Solids and Structures, 43, 5953–5968.
There are 22 citations in total.

Details

Primary Language Turkish
Journal Section Articles
Authors

Yaşar Ayaz

Publication Date April 4, 2018
Submission Date February 25, 2017
Published in Issue Year 2018 Volume: 9 Issue: 1

Cite

IEEE Y. Ayaz, “Yüksek basınç altındaki borularda küçük hasarların yapıştırma bağlantıları ile tamiri”, DUJE, vol. 9, no. 1, pp. 337–349, 2018.
DUJE tarafından yayınlanan tüm makaleler, Creative Commons Atıf 4.0 Uluslararası Lisansı ile lisanslanmıştır. Bu, orijinal eser ve kaynağın uygun şekilde belirtilmesi koşuluyla, herkesin eseri kopyalamasına, yeniden dağıtmasına, yeniden düzenlemesine, iletmesine ve uyarlamasına izin verir. 24456