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Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication

Year 2019, Volume: 3 Issue: 2, 157 - 164, 10.10.2019

Abstract

In
this study, influences of cutting parameters in hard turning of hot work tool
steel by applying minimum quantity lubrication (MQL) were investigated and
optimized by using Taguchi methodology. Firstly, the machinability experiments
on hardened AISI H10A hot work tool steel with CBN inserts were performed under
the MQL condition. The experiments were carried out by Taguchi
s L9 orthogonal
array. The machinability of AISI H10A steel were evaluated in terms of average
surface roughness (Ra) and main cutting force (Fc). The analysis of variance
(ANOVA) was applied to determine the effects of cutting parameters (cutting
speed, feed rate and depth of cut) on surface roughness and cutting force. It
was observed that surface roughness and cutting force increased with increasing
feed rate and depth of cut in machining by applying MQL with uncoated CBN
inserts. Depth of cut was determined as the most important parameter on surface
roughness with 66.57% PCR while feed rate was determined on cutting force with
50.68% PCR. On the other hand, optimum cutting parameters for surface roughness
and cutting force were found at different levels as a result of Taguchi
optimization.

References

  • [1]. R. Shivpuri, Dies and die materials for hot forging. ASM Handbook, Metalworking: Bulk Forming, USA, 2005.
  • [2]. I. Meddour, M.A. Yallese, R. Khattabi, M. Elbah, L. Boulanouar, Investigation and modeling of cutting forces and surface roughness when hard turning of AISI 52100 steel with mixed ceramic tool: cutting conditions optimization. Int J Adv Manuf Technol. 77, 1387–1399, 2015.
  • [3]. T. Özel, T.K. Hsu, E. Zeren, Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. Int J Adv Manuf Technol. 25, 262–269, 2005.
  • [4]. J.E. Stahl, Metal Cutting-Theories and models, Lund University in cooperation with Seco Tools AB, Lund/Fagersta, Sweden, 2012.
  • [5]. E. Yücel, M. Günay, Modelling and optimization of the cutting conditions in hard turning of high-alloy white cast iron (Ni-Hard). Proc IMechE Part C: J Mech Eng Sci. 227(10), 2280-2290, 2013.
  • [6]. H. Yurtkuran, M.E. Korkmaz, M. Günay, Modelling and Optimization of the Surface Roughness in High Speed Hard Turning with Coated and Uncoated CBN Insert. Gazi Uni J Sci. 29(4), 987-995, 2016.
  • [7]. S. Chinchanikar, S.K. Choudhury, Machining of hardened steel-Experimental investigations, performance modeling and cooling techniques: A review. Int J Mach Tools Manuf. 89, 95–109, 2015.
  • [8]. N.A.C. Sidik, S. Samion, J. Ghaderian, M.N.A.W.M. Yazid, Recent progress on the application of nanofluids in minimum quantity lubrication machining: A review. Int J Heat Mass Transf. 108, 79–89, 2017.
  • [9]. H. Aouici, M.A. Yallese, K. Chaoui, T. Mabrouki, J.F. Rigal, Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization. Measurement 45, 344–353, 2012.
  • [10]. M. Boy, I. Ciftci, M. Gunay, F. Ozhan, Application of the taguchi method to optimize the cutting conditions in hard turning of a ring bore. Materials and Technology 49 (5), 765–772, 2015.
  • [11]. A. Kaçal, Investigation of Cutting Performance of the Ceramic Inserts in Terms of the Surface Roughness and Tool Wear at Turning of PMD 23 Steel. Applied Mechanics and Materials, 686, 10-16, 2014.
  • [12]. M.N. Islam, Effect of additional factors on dimensional accuracy and surface finish of turned parts. Machining Science and Technology 17, 145–162, 2013.
  • [13]. M. Sarıkaya, A. Güllü, Multi-response optimization of minimum quantity lubrication parameters using Taguchi-based grey relational analysis in turning of difficult-to-cut alloy Haynes 25. Journal of Cleaner Production 91, 347-357, 2015.
  • [14]. P.S. Paul, A.S. Varadarajan, R.R. Gnanadurai, Study on the influence of fluid application parameters on tool vibration and cutting performance during turning of hardened steel. Engineering Science and Technology, an International Journal, 19, 241-253, 2016.
  • [15]. M. Mia, M.H. Razi, I. Ahmad, R. Mostafa, S.M.S. Rahman, D.H. Ahmed, P.R. Dey, N.R. Dhar, Effect of time-controlled MQL pulsing on surface roughness in hard turning by statistical analysis and artificial neural network. Int J Adv Manuf Technol. 1-13, 2017.
  • [16]. M. Günay, Optimization with Taguchi method of cutting parameters and tool nose radius in machining of AISI 316L steel. Journal of Faculty Engineering Architecture of Gazi University, 28(3), 437-444, 2013.
Year 2019, Volume: 3 Issue: 2, 157 - 164, 10.10.2019

Abstract

References

  • [1]. R. Shivpuri, Dies and die materials for hot forging. ASM Handbook, Metalworking: Bulk Forming, USA, 2005.
  • [2]. I. Meddour, M.A. Yallese, R. Khattabi, M. Elbah, L. Boulanouar, Investigation and modeling of cutting forces and surface roughness when hard turning of AISI 52100 steel with mixed ceramic tool: cutting conditions optimization. Int J Adv Manuf Technol. 77, 1387–1399, 2015.
  • [3]. T. Özel, T.K. Hsu, E. Zeren, Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. Int J Adv Manuf Technol. 25, 262–269, 2005.
  • [4]. J.E. Stahl, Metal Cutting-Theories and models, Lund University in cooperation with Seco Tools AB, Lund/Fagersta, Sweden, 2012.
  • [5]. E. Yücel, M. Günay, Modelling and optimization of the cutting conditions in hard turning of high-alloy white cast iron (Ni-Hard). Proc IMechE Part C: J Mech Eng Sci. 227(10), 2280-2290, 2013.
  • [6]. H. Yurtkuran, M.E. Korkmaz, M. Günay, Modelling and Optimization of the Surface Roughness in High Speed Hard Turning with Coated and Uncoated CBN Insert. Gazi Uni J Sci. 29(4), 987-995, 2016.
  • [7]. S. Chinchanikar, S.K. Choudhury, Machining of hardened steel-Experimental investigations, performance modeling and cooling techniques: A review. Int J Mach Tools Manuf. 89, 95–109, 2015.
  • [8]. N.A.C. Sidik, S. Samion, J. Ghaderian, M.N.A.W.M. Yazid, Recent progress on the application of nanofluids in minimum quantity lubrication machining: A review. Int J Heat Mass Transf. 108, 79–89, 2017.
  • [9]. H. Aouici, M.A. Yallese, K. Chaoui, T. Mabrouki, J.F. Rigal, Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization. Measurement 45, 344–353, 2012.
  • [10]. M. Boy, I. Ciftci, M. Gunay, F. Ozhan, Application of the taguchi method to optimize the cutting conditions in hard turning of a ring bore. Materials and Technology 49 (5), 765–772, 2015.
  • [11]. A. Kaçal, Investigation of Cutting Performance of the Ceramic Inserts in Terms of the Surface Roughness and Tool Wear at Turning of PMD 23 Steel. Applied Mechanics and Materials, 686, 10-16, 2014.
  • [12]. M.N. Islam, Effect of additional factors on dimensional accuracy and surface finish of turned parts. Machining Science and Technology 17, 145–162, 2013.
  • [13]. M. Sarıkaya, A. Güllü, Multi-response optimization of minimum quantity lubrication parameters using Taguchi-based grey relational analysis in turning of difficult-to-cut alloy Haynes 25. Journal of Cleaner Production 91, 347-357, 2015.
  • [14]. P.S. Paul, A.S. Varadarajan, R.R. Gnanadurai, Study on the influence of fluid application parameters on tool vibration and cutting performance during turning of hardened steel. Engineering Science and Technology, an International Journal, 19, 241-253, 2016.
  • [15]. M. Mia, M.H. Razi, I. Ahmad, R. Mostafa, S.M.S. Rahman, D.H. Ahmed, P.R. Dey, N.R. Dhar, Effect of time-controlled MQL pulsing on surface roughness in hard turning by statistical analysis and artificial neural network. Int J Adv Manuf Technol. 1-13, 2017.
  • [16]. M. Günay, Optimization with Taguchi method of cutting parameters and tool nose radius in machining of AISI 316L steel. Journal of Faculty Engineering Architecture of Gazi University, 28(3), 437-444, 2013.
There are 16 citations in total.

Details

Subjects Engineering
Journal Section Makaleler
Authors

Mustafa Günay

Halil Demir

Mehmet Erdi Korkmaz

Ramazan Çakıroğlu

Publication Date October 10, 2019
Published in Issue Year 2019 Volume: 3 Issue: 2

Cite

APA Günay, M., Demir, H., Korkmaz, M. E., Çakıroğlu, R. (2019). Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication. European Journal of Engineering and Natural Sciences, 3(2), 157-164.
AMA Günay M, Demir H, Korkmaz ME, Çakıroğlu R. Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication. European Journal of Engineering and Natural Sciences. October 2019;3(2):157-164.
Chicago Günay, Mustafa, Halil Demir, Mehmet Erdi Korkmaz, and Ramazan Çakıroğlu. “Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication”. European Journal of Engineering and Natural Sciences 3, no. 2 (October 2019): 157-64.
EndNote Günay M, Demir H, Korkmaz ME, Çakıroğlu R (October 1, 2019) Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication. European Journal of Engineering and Natural Sciences 3 2 157–164.
IEEE M. Günay, H. Demir, M. E. Korkmaz, and R. Çakıroğlu, “Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication”, European Journal of Engineering and Natural Sciences, vol. 3, no. 2, pp. 157–164, 2019.
ISNAD Günay, Mustafa et al. “Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication”. European Journal of Engineering and Natural Sciences 3/2 (October 2019), 157-164.
JAMA Günay M, Demir H, Korkmaz ME, Çakıroğlu R. Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication. European Journal of Engineering and Natural Sciences. 2019;3:157–164.
MLA Günay, Mustafa et al. “Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication”. European Journal of Engineering and Natural Sciences, vol. 3, no. 2, 2019, pp. 157-64.
Vancouver Günay M, Demir H, Korkmaz ME, Çakıroğlu R. Optimization of Cutting Parameters in Hard Turning of AISI H10A Steel under Minimum Quantity Lubrication. European Journal of Engineering and Natural Sciences. 2019;3(2):157-64.