SERBEST FORMLU İNCE CİDARLI AA 5083-H111 ALAŞIMININ FREZELENMESİNDE KESME PARAMETRELERİNİN FORM HATASINA ETKİSİNİ ÜÇ BOYUTLU KOORDİNAT ÖLÇME VE LAZER TARAMA İLE KARŞILAŞTIRILMASI
Abstract
Bu makale, serbest formlu ince cidarlı AA 5083-H111 alaşımının frezelenmesinde kesme parametrelerinin form hatasına etkisi üç boyutlu koordinat ölçme (CMM) ve lazer tarama (LS) sonuçlarının karşılaştırılmasına odaklanılmıştır. Deneyler Taguchi L32 ortogonal dizisi kullanılarak hazırlanan deney tasarımına göre kaplamasız karbür kesici takım kullanılarak kuru işleme şartlarında CNC dik işleme merkezinde yapıldı. CMM ve LT için form hatalarını etkileyen en önemli kesme parametrelerini belirlemek için varyans analizi (ANOVA) kullanıldı. Deney sonuçlarına göre, CMM ve LT için optimum kesme parametrelerinin 5 mm cidar kalınlığı, 0,05 mm/diş ilerleme miktarı ve 160 m/dk kesme hızı (A2B1C3) olarak belirlenmiştir. ANOVA sonuçlarına göre, CMM ve LT için form hataları üzerine en etkin kesme parametresi sırası ile %56,18 kesme hızı ve %68,06 ilerleme miktarı olmuştur. Ayrıca LT ölçüm sonuçları CMM ölçüm sonuçlarına göre ortalama %63 oranında daha yüksek çıktığı görülmüştür.
Thanks
Yapılan çalışmada desteklerini esirgemeyen, bünyesinde bulunan ekipmanların kullanılmasına izin veren PLASCAM A.Ş yönetimine teşekkür ederim.
References
- Akgün, M., & Demir, H. (2021). Optimization and finite element modelling of tool wear in milling of Inconel 625 superalloy. Journal of Polytechnic, 24(2), 391-400. https://doi.org/10.2339/politeknik.706605
- Akgün, M., & Kara, F. (2021). Analysis and optimization of cutting tool coating effects on surface roughness and cutting forces on turning of AA 6061 alloy. Advances in Materials Science and Engineering, 2021, 6498261. https://doi.org/10.1155/2021/6498261
- Çırakoğlu, F., Özlü, B., Demir, H. (2021). Hardox 450 çeliğinin lazerle delinmesinde kesme parametrelerinin delik kalitesi üzerine etkisinin incelenmesi ve kesme parametrelerinin optimizasyonu. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi, 8(2), 913-923. https://doi.org/10.35193/bseufbd.977412
- Desai, K.A., & Rao, P.V.M. (2012). On cutter deflection surface errors in peripheral milling. Journal of Materials Processing Technology, 212(11), 2443-2454. https://doi.org/10.1016/j.jmatprotec.2012.07.003
- Gök, A., Göloğlu, C., Demirci, H.İ. (2014). Dışbükey ve içbükey yüzeylerin küresel parmak frezelenmesinde takım sehimine bağlı form hatalarının belirlenmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 29(2), 365-374.
- Harun, Y., Demir, H., Gök A., Akkuş, H. (2018). Determination of optimum cutting parameters on free form surfaces in terms of form errors and machining times. Sigma Journal of Engineering and Natural Sciences, 36(4), 1153-1164.
- Harun, Y., Demir, H., GÖK, A. (2017). Optimization of the cutting parameters affecting the surface roughness on free form surfaces. Sigma Journal of Engineering and Natural Sciences, 35(2), 323-331.
- Li, Y., & Gu, P. (2004). Free-form surface inspection techniques state of the art review. Computer-Aided Design, 36(13), 1395-1417. https://doi.org/10.1016/j.cad.2004.02.009
- Mali, R.A., Gupta, T.V.K., Ramkumar, J. (2021). A comprehensive review of free-form surface milling-Advances over a decade. Journal of Manufacturing Processes, 62, 132-167. https://doi.org/10.1016/j.jmapro.2020.12.014
- Nalbant, M., Gökkaya, H., Sur, G. (2007). Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials & Design, 28(4), 1379-1385. https://doi.org/10.1016/j.matdes.2006.01.008
- Oliveira, E.L., Souza, A.F., Diniz, A.E. (2018). Evaluating the influences of the cutting parameters on the surface roughness and form errors in 4-axis milling of thin-walled free-form parts of AISI H13 steel. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40, 334. https://doi.org/10.1007/s40430-018-1250-1
- Özlü, B. (2021). Sleipner soğuk iş takım çeliğinin tornalanmasında kesme parametrelerinin kesme kuvveti, yüzey pürüzlülüğü ve talaş şekli üzerine etkisinin incelenmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 36(3), 1241-1252. https://doi.org/10.17341/gazimmfd.668169
- Özlü, B., Demir, H., Türkmen, M. (2019). The effect of mechanical properties and the cutting parameters on machinability of aısı 5140 steel cooled at high cooling rates after hot forging. Journal of Polytechnic, 22(4), 879-887. https://doi.org/10.2339/politeknik.479345
- Özlü, B. (2021). Experimental and statistical investigation of the effects of cutting parameters on kerf quality and surface roughness in laser cutting of Al 5083 alloy. Surface Review and Letters, 28(10), 2150093. https://doi.org/10.1142/S0218625X21500931
- Vijian, P., & Arunachalam, V.P. (2006). Optimization of squeeze cast parameters of LM6 aluminium alloy for surface roughness using Taguchi method. Journal of Materials Processing Technology, 180(1-3), 161-166.
- Yan, X., & Ballu, A. (2019). Review and comparison of form error simulation methods for computer-aided tolerancing. Journal of Computing and Information Science in Engineering, 19(1), 010802. https://doi.org/10.1115/1.4041476
COMPARISON WITH THREE-DIMENSIONAL COORDINATE MEASURING AND LASER SCANNING OF EFFECT OF FORM ERROR OF CUTTING PARAMETERS IN MILLING FREEFORM THIN-WALLED AA 5083-H111 ALLOY
Abstract
This article focuses on the comparison of three-dimensional coordinate measuring (CMM) and laser scanning (LS) results of the effect of cutting parameters on form error in the milling of free-form thin-walled AA 5083-H111 alloy. The experiments were carried out in a CNC vertical machining center under dry machining conditions by using uncoated carbide cutting tool according to the experimental design prepared using the Taguchi L32 orthogonal array. Analysis of variance (ANOVA) was used to determine the most important cutting parameters affecting form errors for CMM and LT. According to the test results, optimum cutting parameters for CMM and LT were determined as 5 mm wall thickness, 0.05 mm/tooth feed rate and 160 m/min cutting speed (A2B1C3). According to the ANOVA results, the most effective cutting parameters on form errors for CMM and LT were 56.18% cutting speed and 68.06% feed rate, respectively. In addition, it was observed that the LT measurement results were 63% higher on average than the CMM measurement results.
References
- Akgün, M., & Demir, H. (2021). Optimization and finite element modelling of tool wear in milling of Inconel 625 superalloy. Journal of Polytechnic, 24(2), 391-400. https://doi.org/10.2339/politeknik.706605
- Akgün, M., & Kara, F. (2021). Analysis and optimization of cutting tool coating effects on surface roughness and cutting forces on turning of AA 6061 alloy. Advances in Materials Science and Engineering, 2021, 6498261. https://doi.org/10.1155/2021/6498261
- Çırakoğlu, F., Özlü, B., Demir, H. (2021). Hardox 450 çeliğinin lazerle delinmesinde kesme parametrelerinin delik kalitesi üzerine etkisinin incelenmesi ve kesme parametrelerinin optimizasyonu. Bilecik Şeyh Edebali Üniversitesi Fen Bilimleri Dergisi, 8(2), 913-923. https://doi.org/10.35193/bseufbd.977412
- Desai, K.A., & Rao, P.V.M. (2012). On cutter deflection surface errors in peripheral milling. Journal of Materials Processing Technology, 212(11), 2443-2454. https://doi.org/10.1016/j.jmatprotec.2012.07.003
- Gök, A., Göloğlu, C., Demirci, H.İ. (2014). Dışbükey ve içbükey yüzeylerin küresel parmak frezelenmesinde takım sehimine bağlı form hatalarının belirlenmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 29(2), 365-374.
- Harun, Y., Demir, H., Gök A., Akkuş, H. (2018). Determination of optimum cutting parameters on free form surfaces in terms of form errors and machining times. Sigma Journal of Engineering and Natural Sciences, 36(4), 1153-1164.
- Harun, Y., Demir, H., GÖK, A. (2017). Optimization of the cutting parameters affecting the surface roughness on free form surfaces. Sigma Journal of Engineering and Natural Sciences, 35(2), 323-331.
- Li, Y., & Gu, P. (2004). Free-form surface inspection techniques state of the art review. Computer-Aided Design, 36(13), 1395-1417. https://doi.org/10.1016/j.cad.2004.02.009
- Mali, R.A., Gupta, T.V.K., Ramkumar, J. (2021). A comprehensive review of free-form surface milling-Advances over a decade. Journal of Manufacturing Processes, 62, 132-167. https://doi.org/10.1016/j.jmapro.2020.12.014
- Nalbant, M., Gökkaya, H., Sur, G. (2007). Application of Taguchi method in the optimization of cutting parameters for surface roughness in turning. Materials & Design, 28(4), 1379-1385. https://doi.org/10.1016/j.matdes.2006.01.008
- Oliveira, E.L., Souza, A.F., Diniz, A.E. (2018). Evaluating the influences of the cutting parameters on the surface roughness and form errors in 4-axis milling of thin-walled free-form parts of AISI H13 steel. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 40, 334. https://doi.org/10.1007/s40430-018-1250-1
- Özlü, B. (2021). Sleipner soğuk iş takım çeliğinin tornalanmasında kesme parametrelerinin kesme kuvveti, yüzey pürüzlülüğü ve talaş şekli üzerine etkisinin incelenmesi. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi, 36(3), 1241-1252. https://doi.org/10.17341/gazimmfd.668169
- Özlü, B., Demir, H., Türkmen, M. (2019). The effect of mechanical properties and the cutting parameters on machinability of aısı 5140 steel cooled at high cooling rates after hot forging. Journal of Polytechnic, 22(4), 879-887. https://doi.org/10.2339/politeknik.479345
- Özlü, B. (2021). Experimental and statistical investigation of the effects of cutting parameters on kerf quality and surface roughness in laser cutting of Al 5083 alloy. Surface Review and Letters, 28(10), 2150093. https://doi.org/10.1142/S0218625X21500931
- Vijian, P., & Arunachalam, V.P. (2006). Optimization of squeeze cast parameters of LM6 aluminium alloy for surface roughness using Taguchi method. Journal of Materials Processing Technology, 180(1-3), 161-166.
- Yan, X., & Ballu, A. (2019). Review and comparison of form error simulation methods for computer-aided tolerancing. Journal of Computing and Information Science in Engineering, 19(1), 010802. https://doi.org/10.1115/1.4041476
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Mechanical Engineering |
| Journal Section | Mechanical Engineering |
| Authors | |
| Publication Date | December 3, 2022 |
| Submission Date | July 24, 2022 |
| Published in Issue | Year 2022Volume: 25 Issue: 4 |
