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Year 2019, Volume: 23 Issue: 2, 291 - 300, 01.04.2019
https://doi.org/10.16984/saufenbilder.465631

Abstract

References

  • [1] R., Singh, “Cast Iron Metallurgy. Materials Performance”, 48 (9), pp. 58-61, 2009.
  • [2] R., O'Rourke, “Cast Iron: The engineered metal”, Advanced Materials Processes, 159 (1), pp. 65-68, 2001.
  • [3] J.L., Liu, G.Q., Shi, P.D., Ding, H.O., Ye, Z.X., Ou, “Features of laser alloying of grey cast iron”, Lasers in Engineering, 6(2), pp. 81-101, 1997.
  • [4] X., Cheng, S.B., Hu, W.L., Song, X. S., Xiong, “Improvement in corrosion resistance of a nodular cast iron surface modified by plasma beam treatment”, Applied Surface Science, 286, pp. 334-343, 2013.
  • [5] Z., Lestan, M., Milfelner, J., Balic, M., Brezocnik, I., Karabegovic, “Laser deposition of Metco 15E, Colmony 88 and VIM CRU 20 powders on cast iron and low carbon steel”, International Journal of Advanced Manufacturing Technology, 66(9-12), pp. 2023-2028, 2013.
  • [6] A.L. Maco and F.J. Belzunce, “Laser surface hardening of gray cast irons”, Revista De Metalurgia, 34(2), pp. 126-130, 1998.
  • [7] V., Ozcelik, U., Oliveira, M., Boer, J.T.M., Hosson, “Thick Co-based coating on cast iron by side laser cladding: Analysis of processing conditions and coating properties”, Surface & Coatings Technology, 201(12), pp. 5875-5883, 2007.
  • [8] F., Fernandes, A., Cavaleiro and A., Loureiro, “Oxidation behavior of Ni-based coatings deposited by PTA on gray cast iron”, Surface & Coatings Technology, 207, pp. 196-203, 2012.
  • [9] P., Fauchais and A., Vardelle, “Thermal sprayed coatings used against corrosion and corrosive wear, in Advanced plasma spray applications”, InTech., 2012.[10] J., Yoganandh, S., Natarajan and S.P.K., Babu, “Erosion Behaviour of WC-Co-Cr Thermal Spray Coated Grey Cast Iron under Mining Environment”, Transactions of the Indian Institute of Metals, 66(4), pp. 437-443, 2013.
  • [11] J., Vetter, G., Barbezat, J., Crummenauer, J. Avissar, “Surface treatment selections for automotive applications”, Surface and Coatings Technology, 200(5), pp. 1962-1968, 2005.
  • [12] I.G., Wright and B.A., Pint, “Bond coating issues in thermal barrier coatings for industrial gas turbines”, Proceedings of the Institution of Mechanical Engineers Part a-Journal of Power and Energy, 219(A2), pp. 101-107, 2005.
  • [13] Y., Itoh, M. Saitoh M. Tamura, “Characteristics of MCrAIY coatings sprayed by high velocity oxygen-fuel spraying system”, Journal of Engineering for Gas Turbines and Power-Transactions of the Asme, 122(1), pp. 43-49, 2000.
  • [14] Z.W., Huang, Z.G., Wang, S.J., Zhu, F.H., Yuan, F. G., Wang, “Effect of HVOF sprayed MCrAIY coating on thermomechanical and isothermal fatigue life of superalloy M963”, Surface Engineering, 23, pp. 373-374, 2008.
  • [15] M., Seiersten and P. Kofstad, “Sodium Vanadate-Induced Corrosion of Nickel and Mcraiy Coatings on Inconel-600”, Materials Science and Technology, 3(7), pp. 576-583, 1987.
  • [16] S.V., Joshi and R. Sivakumar, “Particle Behavior during High-Velocity Oxy Fuel Spraying”, Surface & Coatings Technology, 50(1), pp. 67-74, 1991.[17] J.R., Davis, “Handbook of thermal spray technology”, ASM international, 2004.
  • [18] M. Shibat, S., Kuroda, M., Watanabe, Y., Sakamoto, “Oxidation property of CoNiCrAlY coatings prepared by various thermal spraying techniques”, High-Temperature Oxidation and Corrosion, 522-523, pp. 339-344, 2006.
  • [19] P.S. Grewal, V., Chawla and J.S., Grewal, “High Velocity Oxy-fuel Sprayed Coatings- a Review”, Journal of the Australian Ceramic Society, 47(2), pp. 30-36, 2011.
  • [20] J., Koutsky, “High Velocity Oxy-Fuel spraying”, Journal of Materials Processing Technology, 157, pp. 557-560, 2004.
  • [21] S., Saeidi, K.T., Voisey and D.G., McCartney, “Mechanical Properties and Microstructure of VPS and HVOF CoNiCrAly Coating”, Journal of Thermal Spray Technology, 20(6), pp. 1231-1243, 2011.
  • [22] S., Saeidi, K.T., Voisey and D.G., McCartney, “The Effect of Heat Treatment on The Oxidation Behavior of HVOF and VPS CoNiCrAly Coating”, Journal of Thermal Spray Technology, 18(2), pp. 209-216, 2009.
  • [23] K., Fritscher and Y.T., Lee, Investigation of an as-sprayed NiCoCrAlY overlay coating microstructure and evolution of the coating. Materials and Corrosion-Werkstoffe und Korrosion, 56(1), pp. 5-14, 2005.
  • [24] C.T., Kwok, P.K., Wong, F.T., Cheng, H.C., Man, “Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition”, Applied Surface Science, 255, pp. 6736–6744, 2009.
  • [25] A.L.A., Escada, D., Rodrigues, J.P.B., Machado, A.P.R., Alves Claro, “Surface characterization of Ti–7.5Mo alloy modified by biomimetic method”, Surface & Coatings Technology, 205, pp. 383–387, 2010.
  • [26] G.K., Kariofillis, G.E., Kiourtsidis, D.N. Tsipas, “Corrosion behavior of borided AISI H13 hot work steel”, Surface & Coatings Technology 201, pp. 19–24, 2006.
  • [27] H.H., Uhlig (Ed.), “Corrosion Handbook”, second ed., John Wiley & Sons, New York, 2000.
  • [28] M.M., Verdian, K., Raeissi, M., “Salehi, Characterization and electrochemical properties of Ni(Si)/Ni5Si2 multiphase coatings prepared by HVOF spraying”, Applied Surface Science, 261, pp. 493–498, 2012.
  • [29] A., Balamurugan, G., Balossier, S., Kannan, J., Michel, J., Faure, S., Rajeswari, “Electrochemical and structural characterization of zirconia reinforced hydroxyapatite bioceramic sol-gel coatings on surgical grade 316L SS for biomedical applications”, Ceramics International, 33, pp. 605-614, 2007.
  • [30] S., Kannan, A., Balamurugan, S., Rajeswari, “H2SO4 as a passivating medium on the localised corrosion resistance of surgical 316L SS metallic implant and its effect on hydroxyapatite coatings”, Electrochimica Acta, 49, pp. 2395-2403, 2004.
  • [31] H.N., Cheng, R.A., Gross, “Polymer Biocatalysis and Biomaterials”, ACS Symposium, 900, pp. 560, 2005.

Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons

Year 2019, Volume: 23 Issue: 2, 291 - 300, 01.04.2019
https://doi.org/10.16984/saufenbilder.465631

Abstract

In this study, alloyed and unalloyed ductile irons
(DI) were coated with two different Ni-based superalloy materials by HVOF
method. Microstructure and phase analyzes of the coatings were performed by
using SEM, EDX, XRD methods.  The
electrochemical corrosion behavior of alloyed and unalloyed DI is investigated
in 3.5% (w / v) NaCl solution. As a result of the characterization studies, it
was observed that a dense non-porous coating layer of about 80 μm thickness was
obtained on the cast iron samples and continuous adhesion was provided between
the coating and the substrate. It has been determined that the cast iron coated
with AMDRY 9624 contains γ and β intermetallic phases and the coating produced
with AMDRY 9951 commercial powder contains only γ phase. As a result of coating
process, the corrosion rate of the alloyed and unalloyed spherical graphite
cast irons is reduced. Also, the corrosion rate of the coating produced with
AMDRY 9951 is higher than the coating produced with AMDRY 9624. The presence of
intermetallic phases in the coating produced with AMDRY 9624 increased the
corrosion resistance of the coatings.

References

  • [1] R., Singh, “Cast Iron Metallurgy. Materials Performance”, 48 (9), pp. 58-61, 2009.
  • [2] R., O'Rourke, “Cast Iron: The engineered metal”, Advanced Materials Processes, 159 (1), pp. 65-68, 2001.
  • [3] J.L., Liu, G.Q., Shi, P.D., Ding, H.O., Ye, Z.X., Ou, “Features of laser alloying of grey cast iron”, Lasers in Engineering, 6(2), pp. 81-101, 1997.
  • [4] X., Cheng, S.B., Hu, W.L., Song, X. S., Xiong, “Improvement in corrosion resistance of a nodular cast iron surface modified by plasma beam treatment”, Applied Surface Science, 286, pp. 334-343, 2013.
  • [5] Z., Lestan, M., Milfelner, J., Balic, M., Brezocnik, I., Karabegovic, “Laser deposition of Metco 15E, Colmony 88 and VIM CRU 20 powders on cast iron and low carbon steel”, International Journal of Advanced Manufacturing Technology, 66(9-12), pp. 2023-2028, 2013.
  • [6] A.L. Maco and F.J. Belzunce, “Laser surface hardening of gray cast irons”, Revista De Metalurgia, 34(2), pp. 126-130, 1998.
  • [7] V., Ozcelik, U., Oliveira, M., Boer, J.T.M., Hosson, “Thick Co-based coating on cast iron by side laser cladding: Analysis of processing conditions and coating properties”, Surface & Coatings Technology, 201(12), pp. 5875-5883, 2007.
  • [8] F., Fernandes, A., Cavaleiro and A., Loureiro, “Oxidation behavior of Ni-based coatings deposited by PTA on gray cast iron”, Surface & Coatings Technology, 207, pp. 196-203, 2012.
  • [9] P., Fauchais and A., Vardelle, “Thermal sprayed coatings used against corrosion and corrosive wear, in Advanced plasma spray applications”, InTech., 2012.[10] J., Yoganandh, S., Natarajan and S.P.K., Babu, “Erosion Behaviour of WC-Co-Cr Thermal Spray Coated Grey Cast Iron under Mining Environment”, Transactions of the Indian Institute of Metals, 66(4), pp. 437-443, 2013.
  • [11] J., Vetter, G., Barbezat, J., Crummenauer, J. Avissar, “Surface treatment selections for automotive applications”, Surface and Coatings Technology, 200(5), pp. 1962-1968, 2005.
  • [12] I.G., Wright and B.A., Pint, “Bond coating issues in thermal barrier coatings for industrial gas turbines”, Proceedings of the Institution of Mechanical Engineers Part a-Journal of Power and Energy, 219(A2), pp. 101-107, 2005.
  • [13] Y., Itoh, M. Saitoh M. Tamura, “Characteristics of MCrAIY coatings sprayed by high velocity oxygen-fuel spraying system”, Journal of Engineering for Gas Turbines and Power-Transactions of the Asme, 122(1), pp. 43-49, 2000.
  • [14] Z.W., Huang, Z.G., Wang, S.J., Zhu, F.H., Yuan, F. G., Wang, “Effect of HVOF sprayed MCrAIY coating on thermomechanical and isothermal fatigue life of superalloy M963”, Surface Engineering, 23, pp. 373-374, 2008.
  • [15] M., Seiersten and P. Kofstad, “Sodium Vanadate-Induced Corrosion of Nickel and Mcraiy Coatings on Inconel-600”, Materials Science and Technology, 3(7), pp. 576-583, 1987.
  • [16] S.V., Joshi and R. Sivakumar, “Particle Behavior during High-Velocity Oxy Fuel Spraying”, Surface & Coatings Technology, 50(1), pp. 67-74, 1991.[17] J.R., Davis, “Handbook of thermal spray technology”, ASM international, 2004.
  • [18] M. Shibat, S., Kuroda, M., Watanabe, Y., Sakamoto, “Oxidation property of CoNiCrAlY coatings prepared by various thermal spraying techniques”, High-Temperature Oxidation and Corrosion, 522-523, pp. 339-344, 2006.
  • [19] P.S. Grewal, V., Chawla and J.S., Grewal, “High Velocity Oxy-fuel Sprayed Coatings- a Review”, Journal of the Australian Ceramic Society, 47(2), pp. 30-36, 2011.
  • [20] J., Koutsky, “High Velocity Oxy-Fuel spraying”, Journal of Materials Processing Technology, 157, pp. 557-560, 2004.
  • [21] S., Saeidi, K.T., Voisey and D.G., McCartney, “Mechanical Properties and Microstructure of VPS and HVOF CoNiCrAly Coating”, Journal of Thermal Spray Technology, 20(6), pp. 1231-1243, 2011.
  • [22] S., Saeidi, K.T., Voisey and D.G., McCartney, “The Effect of Heat Treatment on The Oxidation Behavior of HVOF and VPS CoNiCrAly Coating”, Journal of Thermal Spray Technology, 18(2), pp. 209-216, 2009.
  • [23] K., Fritscher and Y.T., Lee, Investigation of an as-sprayed NiCoCrAlY overlay coating microstructure and evolution of the coating. Materials and Corrosion-Werkstoffe und Korrosion, 56(1), pp. 5-14, 2005.
  • [24] C.T., Kwok, P.K., Wong, F.T., Cheng, H.C., Man, “Characterization and corrosion behavior of hydroxyapatite coatings on Ti6Al4V fabricated by electrophoretic deposition”, Applied Surface Science, 255, pp. 6736–6744, 2009.
  • [25] A.L.A., Escada, D., Rodrigues, J.P.B., Machado, A.P.R., Alves Claro, “Surface characterization of Ti–7.5Mo alloy modified by biomimetic method”, Surface & Coatings Technology, 205, pp. 383–387, 2010.
  • [26] G.K., Kariofillis, G.E., Kiourtsidis, D.N. Tsipas, “Corrosion behavior of borided AISI H13 hot work steel”, Surface & Coatings Technology 201, pp. 19–24, 2006.
  • [27] H.H., Uhlig (Ed.), “Corrosion Handbook”, second ed., John Wiley & Sons, New York, 2000.
  • [28] M.M., Verdian, K., Raeissi, M., “Salehi, Characterization and electrochemical properties of Ni(Si)/Ni5Si2 multiphase coatings prepared by HVOF spraying”, Applied Surface Science, 261, pp. 493–498, 2012.
  • [29] A., Balamurugan, G., Balossier, S., Kannan, J., Michel, J., Faure, S., Rajeswari, “Electrochemical and structural characterization of zirconia reinforced hydroxyapatite bioceramic sol-gel coatings on surgical grade 316L SS for biomedical applications”, Ceramics International, 33, pp. 605-614, 2007.
  • [30] S., Kannan, A., Balamurugan, S., Rajeswari, “H2SO4 as a passivating medium on the localised corrosion resistance of surgical 316L SS metallic implant and its effect on hydroxyapatite coatings”, Electrochimica Acta, 49, pp. 2395-2403, 2004.
  • [31] H.N., Cheng, R.A., Gross, “Polymer Biocatalysis and Biomaterials”, ACS Symposium, 900, pp. 560, 2005.
There are 29 citations in total.

Details

Primary Language English
Subjects Material Production Technologies
Journal Section Research Articles
Authors

Yusuf Kayalı This is me 0000-0002-2449-7125

Muhammet Karabaş This is me 0000-0002-0666-6132

Yılmaz Yalçın 0000-0001-7773-8896

Aysel Büyüksağiş 0000-0001-8911-7157

Şükrü Talaş 0000-0002-4721-0844

Publication Date April 1, 2019
Submission Date September 29, 2018
Acceptance Date December 14, 2018
Published in Issue Year 2019 Volume: 23 Issue: 2

Cite

APA Kayalı, Y., Karabaş, M., Yalçın, Y., Büyüksağiş, A., et al. (2019). Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons. Sakarya University Journal of Science, 23(2), 291-300. https://doi.org/10.16984/saufenbilder.465631
AMA Kayalı Y, Karabaş M, Yalçın Y, Büyüksağiş A, Talaş Ş. Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons. SAUJS. April 2019;23(2):291-300. doi:10.16984/saufenbilder.465631
Chicago Kayalı, Yusuf, Muhammet Karabaş, Yılmaz Yalçın, Aysel Büyüksağiş, and Şükrü Talaş. “Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons”. Sakarya University Journal of Science 23, no. 2 (April 2019): 291-300. https://doi.org/10.16984/saufenbilder.465631.
EndNote Kayalı Y, Karabaş M, Yalçın Y, Büyüksağiş A, Talaş Ş (April 1, 2019) Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons. Sakarya University Journal of Science 23 2 291–300.
IEEE Y. Kayalı, M. Karabaş, Y. Yalçın, A. Büyüksağiş, and Ş. Talaş, “Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons”, SAUJS, vol. 23, no. 2, pp. 291–300, 2019, doi: 10.16984/saufenbilder.465631.
ISNAD Kayalı, Yusuf et al. “Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons”. Sakarya University Journal of Science 23/2 (April 2019), 291-300. https://doi.org/10.16984/saufenbilder.465631.
JAMA Kayalı Y, Karabaş M, Yalçın Y, Büyüksağiş A, Talaş Ş. Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons. SAUJS. 2019;23:291–300.
MLA Kayalı, Yusuf et al. “Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons”. Sakarya University Journal of Science, vol. 23, no. 2, 2019, pp. 291-00, doi:10.16984/saufenbilder.465631.
Vancouver Kayalı Y, Karabaş M, Yalçın Y, Büyüksağiş A, Talaş Ş. Electrochemical Corrosion Behavior of High Velocity Oxy-Fuel (HVOF) Superalloy Coatings On Ductile Irons. SAUJS. 2019;23(2):291-300.