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COMPARISON OF SOME PHYSICAL-MECHANICAL PROPERTIES OF FIBERBOARDS COATED WITH PVC FOILS USING FLATLAMINATION AND WRAPPING METHOD

Year 2024, Volume: 8 Issue: 1, 32 - 41, 30.04.2024

Celal Uğur İbrahim Bektaş

Abstract

In this study, the effects of pressing method and coating material differences on some properties of medium density fiberboard (MDF) coated with PVC, which has an important place among furniture production materials, were investigated. For this purpose, test samples were prepared from 18 mm thick MDF coated with high gloss (Hg) and acrylic PVC using wrapping and flatlamination press methods. The test results showed that pressing methods and coating materials had a statistically significant effect on the physical properties of water absorption, thickness swelling, and the mechanical properties of bending strength, modulus of elasticity and adhesion strength. By evaluating the results, it was determined that the flat lamination method was applied and the boards coated with acrylic PVCs showed higher values in bending strength, modulus of elasticity and adhesion strength. In the determination of physical properties, water absorption and thickness swelling percentage, it was determined that MDF samples covered with Hg foil absorbed less water, while MDF samples covered with acrylic PVC foil absorbed more water. If the data are evaluated as a whole, it is understood that the boards coated with the flat lamination method have better values in mechanical properties, and the boards processed according to the wrapping method have better values in physical properties.

Keywords

Coating methods high gloss PVC acrylic PVC physical properties

References

  • Akgül, M., Çamlıbel, O. (2008). Manufacture of medium density fiber board (MDF) panels from rhododendron (R. ponticum L.) biomass. Building and Environment, 43: 438-443. https://doi.org/10.1016/j.buildenv.2007.01.003.
  • Akkılıç, H. (1998). Farklı yüzey malzemeleri ile kaplanan yonga levhaların teknolojik özellikleri. Yüksek Lisans Tezi. İstanbul Üniversitesi Fen Bilimleri Enstitüsü. İstanbul.
  • Bekhta, P., Proszyk, S., Lıs, B., &Krystofıak, T. (2014). Gloss of thermally densified alder (Alnusglutinosagoertn.), beech (Fagussylvatica L.), birch (BetulaverrucosaEhrh.), and pine (Pinussylvestris L.) woodveneers. European Journal of Wood and Wood Products, 72(6): 799–808. DOI: 10.1007/s00107-014-0843-3.
  • Bozkurt, A. Y., Göker, Y. (1986). Stratified Wooden Material Technology. Istanbul University Press, İstanbul, 287 pp.
  • Döngel, N., (2005). Ahşap ve ahşap esaslı döşeme kaplamaları malzemelerinin teknik özellikleri. Gazi üniversitesi Fen Bilimleri Enstitüsü, Doktora Tezi. Ankara.
  • Hoag, M. (1992). Surface testing of particle board and medium density fiber board for laminating applications. Tappi Journal, 75: 116-121.
  • İstek, A., Aydemir, D.; Eroğlu, H. (2012). Surface properties of MDF coated with calcite/clay and effects of fire retardants on these properties. Maderas, Ciencia y technologia, 14 (2): 135-144. https://doi.org/10.4067/S0718- 221X2012000200001.
  • Kalendová, A., Kalenda, P. (2004). Technologie nátěrových hmot I. Pojiva, rozpouštědla aditiva provýrobu nátěrových hmot. UP 2004. 328 s. ISBN 80-7194- 691-5.
  • Kayış, S., Bektaş, İ., Kılıç, A. (2018). The effects of press method and coating material differences on the properties of medium density fiber board. Drvna Industrıja, 69 (1) 81-86 (2018) doi:10.5552/drind.1712.
  • Kayış, S., Bektaş, İ., Kılıç, A. (2016). Comparing the technological properties of mdf’s coated with pvc folios using wrapping and membrane press methods. International Furniture Congress. IFC. 13-15 October 2016.
  • Kılıç, İ. (2006). Determination of the resistance of the veneer adhesion on some wooden boards comman uses. Gazi University, Institute of Scienceand Technology, Ankara, Türkiye.
  • Modrák, V., Mandulák, J. (2013). Exploration of impact of technological parameters on surface gloss of plastic parts. Eighth CIRP Conference on Intelligent Computation in Manufacturing Engineering [online], 12: 504–509.
  • Nayeri, M.D., Tahir, P.M., Harun, J., Abdullah, L.C., Suhaimi Bakar, E., Jawaid, M., and Namvar, F. (2013). Effects of temperature and time on the morphology, pH, and buffering capacity of bast and core Kenaffibers. BioResources, 8(2), 1801-1812.
  • Nemli, G., (2000). Yüzey kaplama malzemeleri ve uyulama parametrelerinin yonga levha teknik özellikleri üzerine etkileri. Karadeniz Teknik Üniversitesi Fen Bilimleri Enstitüsü. Trabzon.
  • Özdemir, T., Kalaycıoğlu, H., Malkoçoğlu, A., & Nemli, G. (1999). Effects of surface coating materials on the physical and mechanical properties of particle board used for kitchen cabinets and surface quality properties: Part 1. Effects of physical properties. Turkish Journal of Agriculture and Forestry, 23: 969-976.
  • Özdemir, T. (1996). The effect of surface coating materials used forkitchen cabinets on the quality of particle board. Master Thesis. Karadeniz Technicial University, Institute of Science and Technology, Trabzon, Turkey.
  • Salca, E. A., Krystofıak, T., Lıs, B. (2017). Evaluation of selected properties of alder wood as functions of sanding and coating. Coatings, 7(10), art. 176. ISSN 2079-6412.
  • Sparkes, T. (1993). Substrate selection for end user applications. European Plastic Laminates Forum, Koln, Germany, 27-31 pp.
  • Slabejová, G., Šmıdrıaková, M. (2019). Surface finishes for thermally modified beech wood, Faculty of Wood Sciences and Technology. Technical University in Zvolen, Slovakia. Forestry and Wood Technology, 61(2): 41-50.
  • Scrınzı, E., Rossı, S., Deflorıan, F., Zanella, C. (2011). Evaluation of aesthetic durability of water borne polyurethane coatings applied on wood for interior applications. Progress in Organic Coatings [online], 2011, 72(1–2): 81–87.
  • Taghiyari, H.R., Panah, B.M., Jeffrey J. M. (2016). Effects of wollastonite on the properties of medium–density fiber board (mdf) made from wood fibers and camelthorn. Maderas, Ciencia y tecnología, 18(1), 157 – 166.
  • Tesařová, D., Chladıl, J., andČech, P. (2010). Ecological finished surfaces (ekologické povrchové úpravy) Monograph. Mendel University in Brno, 126 p., ISBN 978-80-7375-388-7 (In the Czech Republic).
  • Taghiyari, H.R., Ghorbanali, M., and Tahir P.M.D. (2014). Effects of the improvement in thermal conductivity coefficient by nano-wollastonite on physical and mechanical properties in medium-density fiber board (MDF). BioResources, 9(3), 4138-4149.
  • Thoemen, H.; Irle, M.; Šernek, M. (2010). Wood-basedpanels: An introduction for specialists. Brunel University Press, Uxbridge, UK.
  • TS EN 317, (1999). Yonga levhalar ve Lif Levhalar – Su içerisine daldırma işleminden sonra kalınlığına şişme tayini, TSE, Ankara.
  • TS EN 310, (1999). Ahşap Esaslı Levhalar – Eğilme dayanımı ve eğilme elastikiyet modülünün tayini, TSE, Ankara.
  • TS EN 325, (1999). Ahşap Esaslı Levhalar – Numune boyutlarının ölçümü, TSE, Ankara.
  • TS EN 323, (1999). Ahşap Esaslı Levhalar – Birim hacim ağırlığının tayini, TSE, Ankara
  • TS EN 311, (1999). Ahşap Esaslı Levhalar– Yüzey sağlamlığı- Deney Metodu. TSE, Ankara
  • TS EN 326-1, (1999). Ahşap Esaslı Levhalar – Numune alma kesme ve muayene, TSE, Ankara.
  • Yong, Q.W., Nian, F.W., Lıao, B., Guo, Y., Huang, L.P., Wang, L., and Pang, H. (2017). Synthesis and surface analysis of self-matte coating based on water borne polyurethane resin and study on the matte mechanism. Polymer Bulletin, 74(4), 1061-1076. DOI: 10.1007/s00289-016-1763-7.
  • Zini, E., Scandola, M. (2011). Green composites: An overview. Polymer Composites, Doi:10.1002/pc, 1905- 1915, 2011.
  • Xing, C., Zhang, S.Y., Deng, J. and Wang, S. (2007). Investigation of theeffects of bark fiber as core material and its resin content on three-layer MDF performance by response surface methodology. Wood Science and Technology, 41(7), 585-595.

DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI

Year 2024, Volume: 8 Issue: 1, 32 - 41, 30.04.2024

Celal Uğur İbrahim Bektaş

Abstract

Bu çalışmada, mobilya üretim malzemeleri arasında önemli bir yere sahip olan PVC ile kaplanmış orta yoğunlukta lif levhaların (MDF) pres yöntemi ve kaplama malzemesi farklılıklarının bazı özelliklerine etkisi araştırılmıştır. Bu amaçla, high gloss (Hg) ve akrilik PVC ile kaplanmış 18 mm kalınlığında MDF'den sarma ve düz yüzey laminasyon pres yöntemleri kullanılarak test numuneleri hazırlanmıştır. Test sonuçları, presleme yöntemlerinin ve kaplama malzemelerinin fiziksel özelliklerden su alma, kalınlığına şişme ve mekanik özelliklerden eğilme direnci, eğilmede elastikiyet modülü ve yapışma direnci üzerinde istatistiksel olarak anlamlı bir etkisi olduğunu göstermiştir. Sonuçların değerlendirilmesi ile düz yüzey laminasyon metodu uygulanmış ve akrilik PVC’lerle kaplanmış levhaların eğilme direnci, eğilmede elastikiyet modülü ve yapışma direncinde daha yüksek değerler gösterdiği belirlenmiştir. Fiziksel özelliklerden su alma ve kalınlığa şişme yüzdesinin tayininde Hg folyo ile kaplanmış MDF numunelerinin daha az su absorbe ettiği, akrilik PVC folyo ile kaplanmış MDF numunelerinin ise daha fazla su absorbe ettiği tespit edilmiştir. Verilerin bir bütün olarak değerlendirilmesi halinde, düz yüzey laminasyon metodu ile kaplanmış levhaların mekanik özelliklerde, sarma metoduna göre işlem gören levhaların fiziksel özelliklerde daha iyi değerlere sahip olduğu anlaşılmıştır.

Keywords

Kaplama metodları high gloss PVC akrilik PVC fiziksel özellikler

References

  • Akgül, M., Çamlıbel, O. (2008). Manufacture of medium density fiber board (MDF) panels from rhododendron (R. ponticum L.) biomass. Building and Environment, 43: 438-443. https://doi.org/10.1016/j.buildenv.2007.01.003.
  • Akkılıç, H. (1998). Farklı yüzey malzemeleri ile kaplanan yonga levhaların teknolojik özellikleri. Yüksek Lisans Tezi. İstanbul Üniversitesi Fen Bilimleri Enstitüsü. İstanbul.
  • Bekhta, P., Proszyk, S., Lıs, B., &Krystofıak, T. (2014). Gloss of thermally densified alder (Alnusglutinosagoertn.), beech (Fagussylvatica L.), birch (BetulaverrucosaEhrh.), and pine (Pinussylvestris L.) woodveneers. European Journal of Wood and Wood Products, 72(6): 799–808. DOI: 10.1007/s00107-014-0843-3.
  • Bozkurt, A. Y., Göker, Y. (1986). Stratified Wooden Material Technology. Istanbul University Press, İstanbul, 287 pp.
  • Döngel, N., (2005). Ahşap ve ahşap esaslı döşeme kaplamaları malzemelerinin teknik özellikleri. Gazi üniversitesi Fen Bilimleri Enstitüsü, Doktora Tezi. Ankara.
  • Hoag, M. (1992). Surface testing of particle board and medium density fiber board for laminating applications. Tappi Journal, 75: 116-121.
  • İstek, A., Aydemir, D.; Eroğlu, H. (2012). Surface properties of MDF coated with calcite/clay and effects of fire retardants on these properties. Maderas, Ciencia y technologia, 14 (2): 135-144. https://doi.org/10.4067/S0718- 221X2012000200001.
  • Kalendová, A., Kalenda, P. (2004). Technologie nátěrových hmot I. Pojiva, rozpouštědla aditiva provýrobu nátěrových hmot. UP 2004. 328 s. ISBN 80-7194- 691-5.
  • Kayış, S., Bektaş, İ., Kılıç, A. (2018). The effects of press method and coating material differences on the properties of medium density fiber board. Drvna Industrıja, 69 (1) 81-86 (2018) doi:10.5552/drind.1712.
  • Kayış, S., Bektaş, İ., Kılıç, A. (2016). Comparing the technological properties of mdf’s coated with pvc folios using wrapping and membrane press methods. International Furniture Congress. IFC. 13-15 October 2016.
  • Kılıç, İ. (2006). Determination of the resistance of the veneer adhesion on some wooden boards comman uses. Gazi University, Institute of Scienceand Technology, Ankara, Türkiye.
  • Modrák, V., Mandulák, J. (2013). Exploration of impact of technological parameters on surface gloss of plastic parts. Eighth CIRP Conference on Intelligent Computation in Manufacturing Engineering [online], 12: 504–509.
  • Nayeri, M.D., Tahir, P.M., Harun, J., Abdullah, L.C., Suhaimi Bakar, E., Jawaid, M., and Namvar, F. (2013). Effects of temperature and time on the morphology, pH, and buffering capacity of bast and core Kenaffibers. BioResources, 8(2), 1801-1812.
  • Nemli, G., (2000). Yüzey kaplama malzemeleri ve uyulama parametrelerinin yonga levha teknik özellikleri üzerine etkileri. Karadeniz Teknik Üniversitesi Fen Bilimleri Enstitüsü. Trabzon.
  • Özdemir, T., Kalaycıoğlu, H., Malkoçoğlu, A., & Nemli, G. (1999). Effects of surface coating materials on the physical and mechanical properties of particle board used for kitchen cabinets and surface quality properties: Part 1. Effects of physical properties. Turkish Journal of Agriculture and Forestry, 23: 969-976.
  • Özdemir, T. (1996). The effect of surface coating materials used forkitchen cabinets on the quality of particle board. Master Thesis. Karadeniz Technicial University, Institute of Science and Technology, Trabzon, Turkey.
  • Salca, E. A., Krystofıak, T., Lıs, B. (2017). Evaluation of selected properties of alder wood as functions of sanding and coating. Coatings, 7(10), art. 176. ISSN 2079-6412.
  • Sparkes, T. (1993). Substrate selection for end user applications. European Plastic Laminates Forum, Koln, Germany, 27-31 pp.
  • Slabejová, G., Šmıdrıaková, M. (2019). Surface finishes for thermally modified beech wood, Faculty of Wood Sciences and Technology. Technical University in Zvolen, Slovakia. Forestry and Wood Technology, 61(2): 41-50.
  • Scrınzı, E., Rossı, S., Deflorıan, F., Zanella, C. (2011). Evaluation of aesthetic durability of water borne polyurethane coatings applied on wood for interior applications. Progress in Organic Coatings [online], 2011, 72(1–2): 81–87.
  • Taghiyari, H.R., Panah, B.M., Jeffrey J. M. (2016). Effects of wollastonite on the properties of medium–density fiber board (mdf) made from wood fibers and camelthorn. Maderas, Ciencia y tecnología, 18(1), 157 – 166.
  • Tesařová, D., Chladıl, J., andČech, P. (2010). Ecological finished surfaces (ekologické povrchové úpravy) Monograph. Mendel University in Brno, 126 p., ISBN 978-80-7375-388-7 (In the Czech Republic).
  • Taghiyari, H.R., Ghorbanali, M., and Tahir P.M.D. (2014). Effects of the improvement in thermal conductivity coefficient by nano-wollastonite on physical and mechanical properties in medium-density fiber board (MDF). BioResources, 9(3), 4138-4149.
  • Thoemen, H.; Irle, M.; Šernek, M. (2010). Wood-basedpanels: An introduction for specialists. Brunel University Press, Uxbridge, UK.
  • TS EN 317, (1999). Yonga levhalar ve Lif Levhalar – Su içerisine daldırma işleminden sonra kalınlığına şişme tayini, TSE, Ankara.
  • TS EN 310, (1999). Ahşap Esaslı Levhalar – Eğilme dayanımı ve eğilme elastikiyet modülünün tayini, TSE, Ankara.
  • TS EN 325, (1999). Ahşap Esaslı Levhalar – Numune boyutlarının ölçümü, TSE, Ankara.
  • TS EN 323, (1999). Ahşap Esaslı Levhalar – Birim hacim ağırlığının tayini, TSE, Ankara
  • TS EN 311, (1999). Ahşap Esaslı Levhalar– Yüzey sağlamlığı- Deney Metodu. TSE, Ankara
  • TS EN 326-1, (1999). Ahşap Esaslı Levhalar – Numune alma kesme ve muayene, TSE, Ankara.
  • Yong, Q.W., Nian, F.W., Lıao, B., Guo, Y., Huang, L.P., Wang, L., and Pang, H. (2017). Synthesis and surface analysis of self-matte coating based on water borne polyurethane resin and study on the matte mechanism. Polymer Bulletin, 74(4), 1061-1076. DOI: 10.1007/s00289-016-1763-7.
  • Zini, E., Scandola, M. (2011). Green composites: An overview. Polymer Composites, Doi:10.1002/pc, 1905- 1915, 2011.
  • Xing, C., Zhang, S.Y., Deng, J. and Wang, S. (2007). Investigation of theeffects of bark fiber as core material and its resin content on three-layer MDF performance by response surface methodology. Wood Science and Technology, 41(7), 585-595.
There are 33 citations in total.

Details

Primary Language Turkish
Subjects Composite and Hybrid Materials
Journal Section Research Article
Authors

Celal Uğur 0000-0002-3278-3674

İbrahim Bektaş 0000-0002-0617-6926

Publication Date April 30, 2024
Submission Date December 22, 2023
Acceptance Date April 24, 2024
Published in Issue Year 2024 Volume: 8 Issue: 1

Cite

APA Uğur, C., & Bektaş, İ. (2024). DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI. Turkish Journal of Forest Science, 8(1), 32-41.
AMA Uğur C, Bektaş İ. DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI. Turk J For Sci. April 2024;8(1):32-41.
Chicago Uğur, Celal, and İbrahim Bektaş. “DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI”. Turkish Journal of Forest Science 8, no. 1 (April 2024): 32-41.
EndNote Uğur C, Bektaş İ (April 1, 2024) DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI. Turkish Journal of Forest Science 8 1 32–41.
IEEE C. Uğur and İ. Bektaş, “DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI”, Turk J For Sci, vol. 8, no. 1, pp. 32–41, 2024.
ISNAD Uğur, Celal - Bektaş, İbrahim. “DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI”. Turkish Journal of Forest Science 8/1 (April 2024), 32-41.
JAMA Uğur C, Bektaş İ. DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI. Turk J For Sci. 2024;8:32–41.
MLA Uğur, Celal and İbrahim Bektaş. “DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI”. Turkish Journal of Forest Science, vol. 8, no. 1, 2024, pp. 32-41.
Vancouver Uğur C, Bektaş İ. DÜZ YÜZEY LAMİNASYON VE SARMA METODU KULLANARAK PVC FOLYOLARLA KAPLANMIŞ LİF LEVHALARIN BAZI FİZİKO-MEKANİK ÖZELLİKLERİNİN KARŞILAŞTIRILMASI. Turk J For Sci. 2024;8(1):32-41.