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CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi

Yıl 2021, Cilt: 10 Sayı: 2, 770 - 776, 27.07.2021
https://doi.org/10.28948/ngumuh.830262

Öz

Cam elyaf takviyeli polimer (CETP) kompozit malzemeler sahip oldukları üstün özelliklerinden dolayı yeni ve önemli mühendislik malzemeleridir. Mekanik özellikleri, rijitlik/ağırlık oranlarından dolayı özellikle hafiflik istenilen mühendislik yapılarında vazgeçilmez yapısal malzemelerdir. Bu sayede CETP kompozit malzemeler endüstride sıklıkla kullanılmaktadır. Delme işlemi endüstride CETP kompozitlerin montajı için gerekli deliklerin elde edilmesinde en önemli prosestir. Delik kalitesine kesme parametrelerinin yanı sıra matkap geometrisinin etkisi de ele alınmalıdır. Bu çalışmada, farklı kesme parametreleri (kesme hızı, ilerleme) ve matkap geometrileri (farklı çaplar) ile delme işlemi gerçekleştirilmiştir. İtme kuvveti ile giriş ve çıkış yüzeyleri için deformasyon faktörü sonuçları elde edilmiştir. Ayrıca kesme parametrelerinin sonuçlara olan etkilerinin belirlenmesi için Taguchi metodu ve varyans analizi kullanılarak analiz yapılmıştır. Taguchi analizi için L9(313) ortogonal deney tasarımı seçilmiş ve cevap tabloları kullanılmıştır. İtme kuvveti ve çıkış deformasyon faktörü için ilerlemenin, giriş deformasyon faktörü içinse matkap çapının daha etkin parametre oldukları tespit edilmiştir. Sonuçlar, CETP kompozit malzemelerin delinmelerinde bu yaklaşımın etkin bir şekilde uygulanabileceğini göstermiştir.

Destekleyen Kurum

Türkiye Bilimsel ve Teknolojik Araştırma Kurumu

Proje Numarası

113M789

Teşekkür

Bu çalışmanın gerçekleşmesindeki katkılarından dolayı Türkiye Bilimsel ve Teknolojik Araştırma Kurumuna (TÜBİTAK) Proje No:113M789 teşekkür ederiz.

Kaynakça

  • V. A. Nagarajan, S. Sundaram, K. Thyagarajan, J.Selwin Rajadurai, and T.P.D Rajan., Measuring delamination severity of glass fiber-reinforced epoxy composites during drilling process. Experimental Techniques, 37, 66–73, 2013. https://doi.org/10.1111/ j.1747-1567.2012.00809.x
  • E. Kilickap, Optimization of cutting parameters on delamination based on Taguchi method during drilling of GFRP composite. Expert Systems with Applications, 37, 6116–6122, 2010. https://doi.org/10.1016/ j.eswa .2010.02.023
  • I. El-Sonbaty, U.A. Khashaba, T. Machaly, Factors affecting the machinability of GFR/epoxy composites. Compos Struct, 63(3–4), 329–338, 2004. https:// doi .org/10.1016/S0263-8223(03)00181-8
  • C. C. Tsao, Experimental study of drilling composite materials with step-core drill. Materials and Design, 29, 1740– 1744, 2008. https://doi.org/10.1016/ j.matdes .2008.03.022
  • J. L. Deng, Introduction to grey system, Journal of Grey System, 1, 1–24, 1989.
  • N. Tosun, Determination of optimum parameters for multiperformance characteristics in drilling by using grey relational analysis. The International Journal of Advanced Manufacturing, 28, 450–455, 2006. https ://doi.org/10.1007/s00170-004-2386-y
  • C.-J. Tzeng, Y.-H. Lin, Y.-K. Yang, M.-C. Jeng, Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis. Journal of Materials Processing Technology, 209, 2753–2759, 2009. https://doi.org/10.1016/j.jmatprotec.2008.06.046
  • J. P. Davim, P. Reis, A.C. Conceicao, Drilling fiber reinforced plastics (FRPs) manufactured by hand lay-up: influence of matrix (Viapal VUP 9731 and ATLAC 382–05). Journal of Materials Processing Technology, 155–156, 1828–1833, 2004-a. https://doi.org/10.1016/ j.jmatprotec.2004.04.173
  • J. P. Davim, P. Reis, A.C. Conceicao, Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Composites Science and Technology, 64, 289–297, 2004-b. https://doi.org/ 10.1016/S0266-3538(03)00253-7
  • A. M. Abra˜o, J.C. Campos Rubio, P.E. Faria, J.P. Davim, The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite. Materials and Design, 29, 508–513, 2008. https://doi.org/ 10.1016/ j.matdes .200 7.01.016
  • B. Latha, V.S. Senthilkumar K. and Palanikumar, Influence of drill geometry on thrust force in drilling GFRP composites. Journal of Reinforced Plastics and Composites, 30, (6), 463–472, 2011. https://doi.org/ 10.1177/0731684410397681
  • P. K. Rakesh, I. Singh and D. Kumar, Drilling of composite laminates with solid and hollow drill point geometries. Journal of Composite Materials, 46,(25), 3173–3180, 2012. https://doi.org/10.1177/0021 9983 12436997
  • H. B. Kaybal, A. Ünüvar, M. Koyunbakan, A. Avcı, A novelty optimization approach for drilling of CFRP nanocomposite laminates, The International Journal of Advanced Manufacturing Technology, 100, 2995–3012, 2019. https://doi.org/10.1007/s00170-018-2873-1
  • H. B. Kaybal, A. Unuvar, Y. Kaynak, A. Avcı, Evaluation of boron nitride nanoparticles on delamination in drilling carbon fiber epoxy nanocomposite materials, Journal of Composite Materials, 54(2), 215–227, 2020. https:/ /doi.org/ 10. 1177/0021998319860245
  • U. Köklü, O. Demir, A. Avcı, A. Etyemez, Drilling performance of functionally graded composite: Comparison with glass and carbon/epoxy composites, Journal of Mechanical Science and Technology, 31 (10), 4703-4709, 2017. https://doi.org/10.1007/ s12 206-017-0916-4
  • L. Gemi, U. Koklü, S. Yazman, S. Morkavuk, The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-1 mechanical characterization and drilling tests, Composites Part B: Engineering, 186, 1077871, 2020. https://doi.org/10.1016/j.compositesb.2020.107787
  • T. N. Valarmathi, K. Palanikumar, B. Latha, Measurement and analysis of thrust force in drilling of particle board (PB) composite panels. Measurement, 46, 1220–1230, 2013. https://doi.org/10.1016/j.mea surement.2012.11.024
  • A. Can, A. Ünüvar, Optımızatıon Of Process Parameters In Drıllıng Of Smc Composıtes Usıng Taguchı Method. Technical Gazette, 24, 2, 435-442, 2017. https://doi.org/10.17559/TV-20160103215256
  • L. Gemi, S. Morkavuk, U. Koklü, D. S. Gemi, An experimental study on the effects of various drill types on drilling performance of GFRP composite pipes and damage formation. Composites Part B: Engineering,172, 186-194, 2019. https://doi.org/10. 1016/j.compositesb.2019.05.023
  • U. A. Khashaba, I.A. El-Sonbaty, A.I. Selmy, A.A. Megahed, Machinability analysis in drilling woven GFR/epoxy composites: Part II – Effect of drill wear. Composites: Part A, 41, 1130–1137, 2010. https :// doi.org/10.1016/j.compositesa.2010.04.011
  • F.Kara, O. Özbek, M. Kam, H. Saruhan, AISI 4140 ıslah çeliğinin tornalanmasinda yüzey pürüzlülüğü ve titreşimin taguchi metodu ile optimizasyonu, II. INTERNATIONAL ACADEMIC RESEARCH CONGRESS, pp. 1132-1140, Alanya/Antalya, Türkiye, 18-21 October 2017.
  • A. Kaçal, and M. Gülesin, Determination of optimal cutting conditions in finish turning of austempered ductile iron using Taguchi design method. Journal Of Scıentıfıc & Industrıal Research, 278-283, 2011.

Experimental investigation of CETP composites with wooden drilling performance

Yıl 2021, Cilt: 10 Sayı: 2, 770 - 776, 27.07.2021
https://doi.org/10.28948/ngumuh.830262

Öz

Glass fiber reinforced polymer (CETP) composite materials are new and important engineering materials due to their superior properties. Due to their mechanical properties, rigidity / weight ratio, they are indispensable structural materials, especially in engineering structures where lightness is required. Therefore, GFRP composite materials are commonly used in industry. Drilling is an important process for obtaining the holes which is necessary for the assemblies of GFRP in industry. In addition to drilling parameters, the impact of drill geometry on the hole quality should be considered. In this paper, drilling process was carried out with different cutting parameters (cutting speed, feed rate) and drill geometries (different diameters). The obtained the results of thrust force and deformation factor for exit/entrance surface. Taguchi method and analyze of variance (ANOVA) was also applied to determine the effects of cutting parameters on experimental results. L9(313) orthogonal experimental design was selected for analysis of Taguchi and response Tables was used. Besides the cutting parameters, the impact of drill geometry on the results are also discussed. It is obtained that feed rate governs the thrust force and exit deformation factor; however, the entrance deformation is driven by the drill bit diameter. The results show that this approach has been demonstrated can be used effectively for drilling of GFRP composite materials.

Proje Numarası

113M789

Kaynakça

  • V. A. Nagarajan, S. Sundaram, K. Thyagarajan, J.Selwin Rajadurai, and T.P.D Rajan., Measuring delamination severity of glass fiber-reinforced epoxy composites during drilling process. Experimental Techniques, 37, 66–73, 2013. https://doi.org/10.1111/ j.1747-1567.2012.00809.x
  • E. Kilickap, Optimization of cutting parameters on delamination based on Taguchi method during drilling of GFRP composite. Expert Systems with Applications, 37, 6116–6122, 2010. https://doi.org/10.1016/ j.eswa .2010.02.023
  • I. El-Sonbaty, U.A. Khashaba, T. Machaly, Factors affecting the machinability of GFR/epoxy composites. Compos Struct, 63(3–4), 329–338, 2004. https:// doi .org/10.1016/S0263-8223(03)00181-8
  • C. C. Tsao, Experimental study of drilling composite materials with step-core drill. Materials and Design, 29, 1740– 1744, 2008. https://doi.org/10.1016/ j.matdes .2008.03.022
  • J. L. Deng, Introduction to grey system, Journal of Grey System, 1, 1–24, 1989.
  • N. Tosun, Determination of optimum parameters for multiperformance characteristics in drilling by using grey relational analysis. The International Journal of Advanced Manufacturing, 28, 450–455, 2006. https ://doi.org/10.1007/s00170-004-2386-y
  • C.-J. Tzeng, Y.-H. Lin, Y.-K. Yang, M.-C. Jeng, Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis. Journal of Materials Processing Technology, 209, 2753–2759, 2009. https://doi.org/10.1016/j.jmatprotec.2008.06.046
  • J. P. Davim, P. Reis, A.C. Conceicao, Drilling fiber reinforced plastics (FRPs) manufactured by hand lay-up: influence of matrix (Viapal VUP 9731 and ATLAC 382–05). Journal of Materials Processing Technology, 155–156, 1828–1833, 2004-a. https://doi.org/10.1016/ j.jmatprotec.2004.04.173
  • J. P. Davim, P. Reis, A.C. Conceicao, Experimental study of drilling glass fiber reinforced plastics (GFRP) manufactured by hand lay-up. Composites Science and Technology, 64, 289–297, 2004-b. https://doi.org/ 10.1016/S0266-3538(03)00253-7
  • A. M. Abra˜o, J.C. Campos Rubio, P.E. Faria, J.P. Davim, The effect of cutting tool geometry on thrust force and delamination when drilling glass fibre reinforced plastic composite. Materials and Design, 29, 508–513, 2008. https://doi.org/ 10.1016/ j.matdes .200 7.01.016
  • B. Latha, V.S. Senthilkumar K. and Palanikumar, Influence of drill geometry on thrust force in drilling GFRP composites. Journal of Reinforced Plastics and Composites, 30, (6), 463–472, 2011. https://doi.org/ 10.1177/0731684410397681
  • P. K. Rakesh, I. Singh and D. Kumar, Drilling of composite laminates with solid and hollow drill point geometries. Journal of Composite Materials, 46,(25), 3173–3180, 2012. https://doi.org/10.1177/0021 9983 12436997
  • H. B. Kaybal, A. Ünüvar, M. Koyunbakan, A. Avcı, A novelty optimization approach for drilling of CFRP nanocomposite laminates, The International Journal of Advanced Manufacturing Technology, 100, 2995–3012, 2019. https://doi.org/10.1007/s00170-018-2873-1
  • H. B. Kaybal, A. Unuvar, Y. Kaynak, A. Avcı, Evaluation of boron nitride nanoparticles on delamination in drilling carbon fiber epoxy nanocomposite materials, Journal of Composite Materials, 54(2), 215–227, 2020. https:/ /doi.org/ 10. 1177/0021998319860245
  • U. Köklü, O. Demir, A. Avcı, A. Etyemez, Drilling performance of functionally graded composite: Comparison with glass and carbon/epoxy composites, Journal of Mechanical Science and Technology, 31 (10), 4703-4709, 2017. https://doi.org/10.1007/ s12 206-017-0916-4
  • L. Gemi, U. Koklü, S. Yazman, S. Morkavuk, The effects of stacking sequence on drilling machinability of filament wound hybrid composite pipes: Part-1 mechanical characterization and drilling tests, Composites Part B: Engineering, 186, 1077871, 2020. https://doi.org/10.1016/j.compositesb.2020.107787
  • T. N. Valarmathi, K. Palanikumar, B. Latha, Measurement and analysis of thrust force in drilling of particle board (PB) composite panels. Measurement, 46, 1220–1230, 2013. https://doi.org/10.1016/j.mea surement.2012.11.024
  • A. Can, A. Ünüvar, Optımızatıon Of Process Parameters In Drıllıng Of Smc Composıtes Usıng Taguchı Method. Technical Gazette, 24, 2, 435-442, 2017. https://doi.org/10.17559/TV-20160103215256
  • L. Gemi, S. Morkavuk, U. Koklü, D. S. Gemi, An experimental study on the effects of various drill types on drilling performance of GFRP composite pipes and damage formation. Composites Part B: Engineering,172, 186-194, 2019. https://doi.org/10. 1016/j.compositesb.2019.05.023
  • U. A. Khashaba, I.A. El-Sonbaty, A.I. Selmy, A.A. Megahed, Machinability analysis in drilling woven GFR/epoxy composites: Part II – Effect of drill wear. Composites: Part A, 41, 1130–1137, 2010. https :// doi.org/10.1016/j.compositesa.2010.04.011
  • F.Kara, O. Özbek, M. Kam, H. Saruhan, AISI 4140 ıslah çeliğinin tornalanmasinda yüzey pürüzlülüğü ve titreşimin taguchi metodu ile optimizasyonu, II. INTERNATIONAL ACADEMIC RESEARCH CONGRESS, pp. 1132-1140, Alanya/Antalya, Türkiye, 18-21 October 2017.
  • A. Kaçal, and M. Gülesin, Determination of optimal cutting conditions in finish turning of austempered ductile iron using Taguchi design method. Journal Of Scıentıfıc & Industrıal Research, 278-283, 2011.
Toplam 22 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Makine Mühendisliği
Bölüm Makine Mühendisliği
Yazarlar

Murat Koyunbakan 0000-0003-2135-9648

Ali Ünüvar 0000-0001-7285-1531

Volkan Eskizeybek 0000-0002-5373-0379

Ahmet Avcı 0000-0002-1946-6260

Proje Numarası 113M789
Yayımlanma Tarihi 27 Temmuz 2021
Gönderilme Tarihi 23 Kasım 2020
Kabul Tarihi 8 Mart 2021
Yayımlandığı Sayı Yıl 2021 Cilt: 10 Sayı: 2

Kaynak Göster

APA Koyunbakan, M., Ünüvar, A., Eskizeybek, V., Avcı, A. (2021). CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, 10(2), 770-776. https://doi.org/10.28948/ngumuh.830262
AMA Koyunbakan M, Ünüvar A, Eskizeybek V, Avcı A. CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi. NÖHÜ Müh. Bilim. Derg. Temmuz 2021;10(2):770-776. doi:10.28948/ngumuh.830262
Chicago Koyunbakan, Murat, Ali Ünüvar, Volkan Eskizeybek, ve Ahmet Avcı. “CETP Kompozitlerin ağaç matkabıyla Delinme performanslarının Deneysel Incelenmesi”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 10, sy. 2 (Temmuz 2021): 770-76. https://doi.org/10.28948/ngumuh.830262.
EndNote Koyunbakan M, Ünüvar A, Eskizeybek V, Avcı A (01 Temmuz 2021) CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 10 2 770–776.
IEEE M. Koyunbakan, A. Ünüvar, V. Eskizeybek, ve A. Avcı, “CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi”, NÖHÜ Müh. Bilim. Derg., c. 10, sy. 2, ss. 770–776, 2021, doi: 10.28948/ngumuh.830262.
ISNAD Koyunbakan, Murat vd. “CETP Kompozitlerin ağaç matkabıyla Delinme performanslarının Deneysel Incelenmesi”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi 10/2 (Temmuz 2021), 770-776. https://doi.org/10.28948/ngumuh.830262.
JAMA Koyunbakan M, Ünüvar A, Eskizeybek V, Avcı A. CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi. NÖHÜ Müh. Bilim. Derg. 2021;10:770–776.
MLA Koyunbakan, Murat vd. “CETP Kompozitlerin ağaç matkabıyla Delinme performanslarının Deneysel Incelenmesi”. Niğde Ömer Halisdemir Üniversitesi Mühendislik Bilimleri Dergisi, c. 10, sy. 2, 2021, ss. 770-6, doi:10.28948/ngumuh.830262.
Vancouver Koyunbakan M, Ünüvar A, Eskizeybek V, Avcı A. CETP kompozitlerin ağaç matkabıyla delinme performanslarının deneysel incelenmesi. NÖHÜ Müh. Bilim. Derg. 2021;10(2):770-6.

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