SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS

Orhan Eren; Eyyup Gerçekcioğlu; Esra Benlice; Erkan Yılmaz; Ali Duran

doi:10.17780/ksujes.1211546

TR EN

TEL ÇEKME PROSESLERINDE KULLANILAN TOZ SABUNUN GERI KAZANIMI İÇIN SISTEM TASARIMI VE PROTOTIP İMALATI

Öz

Günümüzde geri dönüşüm süreçleri hem çevresel hem de ekonomik sürdürülebilirlik ve kalkınma için büyük önem kazanmıştır. Bu çalışmada, endüstriyel tel çekme işlemlerinde yağlayıcı olarak kullanılan katı kalıp sabunlarının geri dönüşümü için eleme ve manyetik ayırmayı içeren fiziksel yöntemler kullanılarak yeni bir yöntem ve prototip sistem geliştirilmiştir. Tel çekme işlemi sonrasında elde edilen atığın kimyasal bileşimi X-ray floresan (XRF) analizi ve ekstraksiyon yöntemleri kullanılarak görülmüştür. Elde edilen sonuçlar, atıkta %67 oranında yeniden kullanılabilir sabun bulunduğunu ve kalan atığın çoğunun metallerden oluştuğunu göstermiştir. Geri dönüşüm için partikül boyutu, elek gözenek çapları, sallama süresi ve manyetik alan gücü gibi parametreler optimize edilmiş olup optimum koşullar kullanılarak endüstriyel ölçekli bir prototip geri dönüşüm sistemi tasarlanmıştır. Son olarak optimum koşulları içeren bu veriler ışığında bir prototip kurtarma sistemi kurulmuştur. Bu çalışmada, analizler için elektron mikroskobu (SEM), ışık mikroskobu, termogravimetrik/diferansiyel termal analizler (TGA/DTA), X-ışını floresan spektroskopisi (XRF) ve fourier transform kızılötesi spektroskopisi (FTIR) kullanılmıştır. Sonuçlar, atıktaki sabunun %88’ inin geri kazanıldığını ve elde edilen sabunun telde herhangi bir deformasyona neden olmadan tel çekme işleminde başarıyla kullanıldığını göstermiştir. Bulgular, önerilen sistem tasarımı çözümünün, yağlayıcı tozun geri kazanılması ve yeniden kullanılmasında atık geri dönüşümü kazanımı için bir çıkış noktası olma konusunda büyük bir potansiyele sahip olduğunu açıkça göstermektedir.

Anahtar Kelimeler

SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS

Abstract

Recycling processes have gained great importance for both environmental and economic sustainability and development. A prototype system was developed using physical separations including size sieving and magnetic separation for the recycling of solid die soaps used as lubricants in industrial wire drawing processes. The chemical composition of the waste obtained after the wire drawing process was elucidated by using X-ray fluorescence (XRF) analysis and extraction methods. The results showed that there was 67% reusable soap in the waste, and most of the remaining waste was made up of metals. Parameters such as particle size, sieve pore diameters, shaking time and magnetic field strength were optimized and an industrial scale prototype recycling system was designed. Finally, a prototype recovery system was established. Scanning electron microscopy (SEM), light microscopy, thermogravimetric/differential thermal analyzes (TGA/DTA), X-ray fluorescence spectroscopy (XRF) and Fourier transform infrared spectroscopy (FTIR) were used for the characterization. 88% of the soap in the waste was recovered, and the soap obtained was successfully used in wire drawing process without causing any deformation in the wire. These findings clearly demonstrate that offered system design engineered solution has a great potential to become a way out point for the waste recycling gain in the recovery and reuse of lubricant powder

Keywords

Supporting Institution

TÜBİTAK,

Project Number

3190313

Thanks

This study has been carried out within Hasçelik Cable Industry and Trade Incorporated Company R & D center. Thanks to Hasçelik Kablo Industry and Trade Incorporated Company and TUBITAK for its contribution to this work. Project number is ‘3190313’.

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Details

Primary Language

English

Subjects

Engineering , Chemical Engineering , Material Production Technologies

Journal Section

Research Article

Authors

Orhan Eren ^*
0000-0002-1368-0944
Türkiye

Eyyup Gerçekcioğlu
0000-0002-8418-7364
Türkiye

Esra Benlice
0000-0002-0129-9310
Türkiye

Erkan Yılmaz
0000-0001-8962-3199
Türkiye

Ali Duran
0000-0002-6260-2424
Türkiye

Publication Date

June 3, 2023

Submission Date

November 29, 2022

Acceptance Date

April 5, 2023

Published in Issue

Year 2023 Volume: 26 Number: 2

DOI

https://doi.org/10.17780/ksujes.1211546

IZ

https://izlik.org/JA96NL78UP

Cite

RIS / Bibtex

APA

Eren, O., Gerçekcioğlu, E., Benlice, E., Yılmaz, E., & Duran, A. (2023). SYSTEM DESIGN AND PROTOTYPE MANUFACTURING FOR THE RECOVERY OF LUBRICANT POWDER USED IN WIRE DRAWING PROCESS. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi, 26(2), 451-461. https://doi.org/10.17780/ksujes.1211546

Cited By

Galvaniz Kaplı Tellerin Çekme Prosesinde Ortaya Çıkan Atık Sabunların Geri Kazanım Potansiyelinin Fiziksel Yöntemlerle İncelenmesi

Dokuz Eylül Üniversitesi Mühendislik Fakültesi Fen ve Mühendislik Dergisi

https://doi.org/10.21205/deufmd.2025278120