KARMA TAKVİYELER İLE GÜÇLENDİRİLMİŞ ALÜMİNYUM MATRİSLİ HİBRİT KOMPOZİTLERİN ÜRETİLMESİ VE ÖZELLİKLERİNİN İNCELENMESİ
Year 2023,
, 550 - 561, 03.06.2023
Ramazan Sandal
,
Metin Kök
,
Alaaddin Gündeş
Abstract
Alüminyum uygulama alanı olarak kullanılabilirlik kazandığı on dokuzuncu yüzyılın sonlarından itibaren birçok mühendislik uygulamasında hızla diğer malzemelerin yerini almaktadır. Talepler doğrultusunda uygulama alanları çeşitlilik göstermektedir. Gelişmiş özelliklere sahip malzemelere talep arttıkça araştırmalar yeni hibrit malzemelere yoğunlaşmaktadır. Bu çalışmada alüminyum matris malzemesi, vortex yöntemi ile SiC, Al2O3 ve Gr gibi karma takviyeler ile güçlendirilmiş ve hibrit kompozit malzemeler üretilmiştir. Üretimi gerçekleştirilen alüminyum matrisli hibrit kompozit numunelerin mekanik ve fiziksel özellikleri incelenmiştir. Yapılan incelemeler sonucunda hibrit kompozitlerde takviye elemanlarının matris malzemesi tarafından yeteri kadar ıslatılabildiğini, arayüzey bağlanmalarının başarılı olduğu sonucuna varılmıştır. Takviye tozlarının matris içerisinde homojen olarak dağılım gösterdiğini mikroyapı fotoğrafları ortaya çıkarmıştır. Artan takviye oranları ile birlikte hibrit kompozit malzemelerin sertlik, eğme ve basma mukavemetlerinde artış meydana gelmiştir. Ayrıca takviye ağırlık fraksiyonun artışı numunelerin deneysel ve teorik yoğunlukları ile yapı içerisindeki gözeneklilik oranlarını arttırmıştır.
Supporting Institution
KAHRAMANMARAŞ SÜTÇÜ İMAM ÜNİVERSİTESİ BAP BİRİMİ
Project Number
2021/3- 23 D
Thanks
Kahramanmaraş Sütçü İmam Üniversitesi Bap birimine teşekkür ederiz.
References
- Abdizadeh, H., Baharvandi, H. R., & Moghaddam, K. S. (2008). Comparing the effect of processing temperature on microstructure and mechanical behavior of (ZrSiO4 or TiB2)/aluminum composites. Materials Science and Engineering: A, 498(1-2), 53-58.
- Agarwal, B.D. ve Broutman, L.J. (1980). Analysis and perfor-mance of fiber composites, John Wiley & Sons, A.B.D.
- Akinwande, A. A., Adediran, A. A., Balogun, O. A., Yibowei, M. E., Barnabas, A. A., Talabi, H. K., & Olorunfemi, B. J. (2022). Optimization of selected casting parameters on the mechanical behaviour of Al 6061/glass powder composites. Heliyon, 8(5), e09350.
- Avci U. (2019). Yeni Bir Yaklaşımla Partikül Takviyeli Fonksiyonel Derecelendirilmiş Hibrit Özellikli Tabakalı Kompozit Üretimi ve Sürtünme Karıştırma Kaynağı ile Birleştirilmesinin İncelenmesi. İnönü Üniversitesi, Fen Bilimleri Enstitüsü, Makina Mühendisliği Anabilim Dalı, Doktora Tezi. Malatya.
- Bhasha, A. C., & Balamurugan, K. (2021). Studies on mechanical properties of Al6061/RHC/TiC hybrid composite. International Journal of Lightweight Materials and Manufacture, 4(4), 405-415.
- Biswal, S. R., & Sahoo, S. (2022). Structural and mechanical properties of a novel Al-Al2O3-WS2 hybrid composites. Materials Letters, 307, 131017.
- Bodunrin, M. O., Alaneme, K. K., & Chown, L. H. (2015). Aluminium matrix hybrid composites: a review of reinforcement philosophies; mechanical, corrosion and tribological characteristics. Journal of materials research and technology, 4(4), 434-445.
- Bommana, D., Dora, T., Senapati, N. P., & Kumar, A. S. (2022). Effect of 6 Wt.% Particle (B4C+ SiC) Reinforcement on Mechanical Properties of AA6061 Aluminum Hybrid MMC. Silicon, 14(8), 4197-4206.
- Boostani, A. F., Tahamtan, S., Yazdani, S., Khosroshahi, R. A., Wei, D., Sahamirad, H., & Jiang, Z. Y. (2016). Graphene tweaking Hamaker constant of SiC nanoparticles: A new horizon to solve the conflict between strengthening and toughening. Scripta Materialia, 118, 65-69.
- Bulei, C., Kiss, I., & Alexa, V. (2021). Development of metal matrix composites using recycled secondary raw materials from aluminium wastes. Materials Today: Proceedings, 45, 4143-4149.
- Christy, J. V., Arunachalam, R., Mourad, A. H. I., Krishnan, P. K., Piya, S., Al-Maharbi, M. (2020). Processing, Properties, And Microstructure Of Recycled Aluminum Alloy Composites Produced Through An Optimized Stir And Squeeze Casting Processes. Journal Of Manufacturing Processes, 59, 287-301.
- Dinesh, M., & Ravindran, R. (2016). Tensile and hardness behavior of aluminum 7075 and Zinc and Chromium metal matrix composite by Stir-Casting Route. International Archive of applied Sciences and Technology, 7, 39-46.
- Ekka, K.K., Chauhan S., Varun. R. (2014). Dry sliding wear characteristics of SiC and Al2O3 Eng; 40:571–81.
- Feng, Y. C., Geng L., Zheng P. Q., Zheng, Z. Z. and Wang, G. S. (2008), Fabrication and characteristic of Al-based hybrid composite reinforced with tungsten oxide particle and aluminum borate whisker by squeeze casting, Material & Design, 29, 2023–2026.
- Gajalakshmi, K., Senthilkumar, N., & Palanikumar, K. (2022). Experimental analysis and optimization on machining of coated carbon fiber and nanoclay reinforced aluminum hybrid composites. Carbon Letters, 32(3), 815-833.
- Garg, P., Jamwal, A., Kumar, D., Sadasivuni, K. K., Hussain, C. M., & Gupta, P. (2019). Advance research progresses in aluminium matrix composites: manufacturing & applications. Journal of Materials Research and Technology, 8(5), 4924-4939.
- Gopinath, S., Prince, M., & Raghav, G. R. (2020). Enhancing The Mechanical, Wear And Corrosion Behaviour Of Stir Casted Aluminium 6061 Hybrid Composites Through The İncorporation Of Boron Nitride And Aluminium Oxide Particles. Materials Research Express, 7(1), 016582.
- Hull, D. (1981). An Introduction to Composite Material, 2nd ed., McGraw-Hill Book Co., pp. 196–252.
- Hynes, N. R. J., Sankaranarayanan, R., Sujana, J. A. J., Krolczyk, G. M., & Ene, A. (2022). Decision tree approach based green flow-drilling of hybrid aluminium matrix composites using eco-friendly coolants. Journal of Manufacturing Processes, 80, 178-186.
- Kalemtaş, A. (2014). An overview of metal matrix composites. Putech&Composites, 22, 18-30.
- Lubin, G., 2013. “Handbook of composites.” Springer Science & Business Media, New York.nanoparticulate aluminium matrix composite using Taguchi technique. Arab J Sci
- Muzeer, S., & Sivaganesan, S. (2022). Tribological behaviour of aluminium based hybrid metal matrix composites (Al6061/B4C/ZrO2/SiC). Materials Today: Proceedings, 56, 507-513.
- Park, S. J., & Seo, M. K. (2011). Types of composites. In Interface science and technology (Vol. 18, pp. 501-629). Elsevier.
- Rajan, T.P.D., Pillai R.M., Pai B.C. (1998). Reinforcement coatings and interfaces in aluminium metal matrix composites. J Mater Sci;33:3491–503.
- Rajesh, G.L., Auradi V., Kori S.A. (2016) Mechanical behaviour and dry sliding wear properties of ceramic boron carbide particulate reinforced Al6061 matrix composites. Trans Indian Ceram Soc 75(2):112–119.
- Ramanathan, A., Krishnan, P. K., & Muraliraja, R. (2019). A review on the production of metal matrix composites through stir casting–Furnace design, properties, challenges, and research opportunities. Journal of Manufacturing processes, 42, 213-245.
- Reddy, M. P., Shakoor, R. A., Parande, G., Manakari, V., Ubaid, F., Mohamed, A. M. A., & Gupta, M. (2017).
- Enhanced performance of nano-sized SiC reinforced Al metal matrix nanocomposites synthesized through microwave sintering and hot extrusion techniques. Progress in Natural Science: Materials International, 27(5), 606-614.
- Safri, S.N.A., Sultan M.T.H., Jawaid M., Jayakrishna K. (2018). Impact behaviour of hybrid composites for structural applications: a review. Composites Part B Eng 133:112–21.
- Smith, W.F. (1996). Principles of Materials & Engineering, McGraw-Hill, New York,
- Srinivasan, R., Hariharan, K., Jeyanthan, S. A., Kamalesh, M., & Ali, I. (2022). Effect of addition of titanium carbide and graphite reinforcement on Al7075 hybrid metal matrix composites by gravity stir casting method. Materials Today: Proceedings, 62, 86-93.
- Stojanović, B., Babić, M., Veličković, S., & Blagojević, J. (2016). Tribological behavior of aluminum hybrid composites studied by application of factorial techniques. Tribology Transactions, 59(3), 522-529.
- Şimşek, D. (2021). Mekanokimyasal Yöntemle Üretilen Alüminyum Matrisli Kompozit Malzemelerin Yüksek Sıcaklıklardaki Tribolojik Davranışlarının Araştırılması. Karabük Üniversitesi İmalat Mühendisliği Anabilim Dalı. Doktora Tezi.
FABRICATION AND PROPERTIES OF ALUMINIUM MATRIX HYBRID COMPOSITES REINFORCED WITH MIXED REINFORCEMENTS
Year 2023,
, 550 - 561, 03.06.2023
Ramazan Sandal
,
Metin Kök
,
Alaaddin Gündeş
Abstract
Aluminum has been rapidly replacing other materials in many engineering applications since the end of the nineteenth century, when it became available as a field of application. The areas of application vary according to the demands. As the demand for materials with improved properties increases, research is focusing on new hybrid materials. In this study, hybrid composite materials were produced with aluminum matrix material reinforced with mixed reinforcements such as SiC, Al2O3 and Gr by vortex method. The mechanical and physical properties of the aluminum matrix hybrid composite samples were investigated. As a result of the examinations, it was concluded that the reinforcing elements in hybrid composites can be sufficiently wetted by the matrix material, and the interfacial bonding is successful. Microstructure photographs revealed that the reinforcement powders were homogeneously dispersed in the matrix. With increasing reinforcement ratios, the hardness, bending and compression strengths of hybrid composite materials increased. In addition, the increase in the reinforcing weight fraction increased the experimental and theoretical densities of the samples and the porosity rates within the structure.
Project Number
2021/3- 23 D
References
- Abdizadeh, H., Baharvandi, H. R., & Moghaddam, K. S. (2008). Comparing the effect of processing temperature on microstructure and mechanical behavior of (ZrSiO4 or TiB2)/aluminum composites. Materials Science and Engineering: A, 498(1-2), 53-58.
- Agarwal, B.D. ve Broutman, L.J. (1980). Analysis and perfor-mance of fiber composites, John Wiley & Sons, A.B.D.
- Akinwande, A. A., Adediran, A. A., Balogun, O. A., Yibowei, M. E., Barnabas, A. A., Talabi, H. K., & Olorunfemi, B. J. (2022). Optimization of selected casting parameters on the mechanical behaviour of Al 6061/glass powder composites. Heliyon, 8(5), e09350.
- Avci U. (2019). Yeni Bir Yaklaşımla Partikül Takviyeli Fonksiyonel Derecelendirilmiş Hibrit Özellikli Tabakalı Kompozit Üretimi ve Sürtünme Karıştırma Kaynağı ile Birleştirilmesinin İncelenmesi. İnönü Üniversitesi, Fen Bilimleri Enstitüsü, Makina Mühendisliği Anabilim Dalı, Doktora Tezi. Malatya.
- Bhasha, A. C., & Balamurugan, K. (2021). Studies on mechanical properties of Al6061/RHC/TiC hybrid composite. International Journal of Lightweight Materials and Manufacture, 4(4), 405-415.
- Biswal, S. R., & Sahoo, S. (2022). Structural and mechanical properties of a novel Al-Al2O3-WS2 hybrid composites. Materials Letters, 307, 131017.
- Bodunrin, M. O., Alaneme, K. K., & Chown, L. H. (2015). Aluminium matrix hybrid composites: a review of reinforcement philosophies; mechanical, corrosion and tribological characteristics. Journal of materials research and technology, 4(4), 434-445.
- Bommana, D., Dora, T., Senapati, N. P., & Kumar, A. S. (2022). Effect of 6 Wt.% Particle (B4C+ SiC) Reinforcement on Mechanical Properties of AA6061 Aluminum Hybrid MMC. Silicon, 14(8), 4197-4206.
- Boostani, A. F., Tahamtan, S., Yazdani, S., Khosroshahi, R. A., Wei, D., Sahamirad, H., & Jiang, Z. Y. (2016). Graphene tweaking Hamaker constant of SiC nanoparticles: A new horizon to solve the conflict between strengthening and toughening. Scripta Materialia, 118, 65-69.
- Bulei, C., Kiss, I., & Alexa, V. (2021). Development of metal matrix composites using recycled secondary raw materials from aluminium wastes. Materials Today: Proceedings, 45, 4143-4149.
- Christy, J. V., Arunachalam, R., Mourad, A. H. I., Krishnan, P. K., Piya, S., Al-Maharbi, M. (2020). Processing, Properties, And Microstructure Of Recycled Aluminum Alloy Composites Produced Through An Optimized Stir And Squeeze Casting Processes. Journal Of Manufacturing Processes, 59, 287-301.
- Dinesh, M., & Ravindran, R. (2016). Tensile and hardness behavior of aluminum 7075 and Zinc and Chromium metal matrix composite by Stir-Casting Route. International Archive of applied Sciences and Technology, 7, 39-46.
- Ekka, K.K., Chauhan S., Varun. R. (2014). Dry sliding wear characteristics of SiC and Al2O3 Eng; 40:571–81.
- Feng, Y. C., Geng L., Zheng P. Q., Zheng, Z. Z. and Wang, G. S. (2008), Fabrication and characteristic of Al-based hybrid composite reinforced with tungsten oxide particle and aluminum borate whisker by squeeze casting, Material & Design, 29, 2023–2026.
- Gajalakshmi, K., Senthilkumar, N., & Palanikumar, K. (2022). Experimental analysis and optimization on machining of coated carbon fiber and nanoclay reinforced aluminum hybrid composites. Carbon Letters, 32(3), 815-833.
- Garg, P., Jamwal, A., Kumar, D., Sadasivuni, K. K., Hussain, C. M., & Gupta, P. (2019). Advance research progresses in aluminium matrix composites: manufacturing & applications. Journal of Materials Research and Technology, 8(5), 4924-4939.
- Gopinath, S., Prince, M., & Raghav, G. R. (2020). Enhancing The Mechanical, Wear And Corrosion Behaviour Of Stir Casted Aluminium 6061 Hybrid Composites Through The İncorporation Of Boron Nitride And Aluminium Oxide Particles. Materials Research Express, 7(1), 016582.
- Hull, D. (1981). An Introduction to Composite Material, 2nd ed., McGraw-Hill Book Co., pp. 196–252.
- Hynes, N. R. J., Sankaranarayanan, R., Sujana, J. A. J., Krolczyk, G. M., & Ene, A. (2022). Decision tree approach based green flow-drilling of hybrid aluminium matrix composites using eco-friendly coolants. Journal of Manufacturing Processes, 80, 178-186.
- Kalemtaş, A. (2014). An overview of metal matrix composites. Putech&Composites, 22, 18-30.
- Lubin, G., 2013. “Handbook of composites.” Springer Science & Business Media, New York.nanoparticulate aluminium matrix composite using Taguchi technique. Arab J Sci
- Muzeer, S., & Sivaganesan, S. (2022). Tribological behaviour of aluminium based hybrid metal matrix composites (Al6061/B4C/ZrO2/SiC). Materials Today: Proceedings, 56, 507-513.
- Park, S. J., & Seo, M. K. (2011). Types of composites. In Interface science and technology (Vol. 18, pp. 501-629). Elsevier.
- Rajan, T.P.D., Pillai R.M., Pai B.C. (1998). Reinforcement coatings and interfaces in aluminium metal matrix composites. J Mater Sci;33:3491–503.
- Rajesh, G.L., Auradi V., Kori S.A. (2016) Mechanical behaviour and dry sliding wear properties of ceramic boron carbide particulate reinforced Al6061 matrix composites. Trans Indian Ceram Soc 75(2):112–119.
- Ramanathan, A., Krishnan, P. K., & Muraliraja, R. (2019). A review on the production of metal matrix composites through stir casting–Furnace design, properties, challenges, and research opportunities. Journal of Manufacturing processes, 42, 213-245.
- Reddy, M. P., Shakoor, R. A., Parande, G., Manakari, V., Ubaid, F., Mohamed, A. M. A., & Gupta, M. (2017).
- Enhanced performance of nano-sized SiC reinforced Al metal matrix nanocomposites synthesized through microwave sintering and hot extrusion techniques. Progress in Natural Science: Materials International, 27(5), 606-614.
- Safri, S.N.A., Sultan M.T.H., Jawaid M., Jayakrishna K. (2018). Impact behaviour of hybrid composites for structural applications: a review. Composites Part B Eng 133:112–21.
- Smith, W.F. (1996). Principles of Materials & Engineering, McGraw-Hill, New York,
- Srinivasan, R., Hariharan, K., Jeyanthan, S. A., Kamalesh, M., & Ali, I. (2022). Effect of addition of titanium carbide and graphite reinforcement on Al7075 hybrid metal matrix composites by gravity stir casting method. Materials Today: Proceedings, 62, 86-93.
- Stojanović, B., Babić, M., Veličković, S., & Blagojević, J. (2016). Tribological behavior of aluminum hybrid composites studied by application of factorial techniques. Tribology Transactions, 59(3), 522-529.
- Şimşek, D. (2021). Mekanokimyasal Yöntemle Üretilen Alüminyum Matrisli Kompozit Malzemelerin Yüksek Sıcaklıklardaki Tribolojik Davranışlarının Araştırılması. Karabük Üniversitesi İmalat Mühendisliği Anabilim Dalı. Doktora Tezi.