THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115

Mustafa Kuntoğlu; Abdullah Aslan; Rüstem Binali; Zeynep Sude Şalvarcıoğlu

TR EN

AISI 5115 ALAŞIMININ SERT TORNALAMA İŞLEMİNDE, YARI KURU VE KURU YAĞLAMA ORTAMLARININ YÜZEY PÜRÜZLÜLÜĞÜ VE DİĞER İŞLENEBİLİRLİK GÖSTERGELERİ ÜZERİNDEKİ ETKİLERİ

Abstract

AISI 5115 çeliği, mukavemeti ve aşınma direnci sayesinde makinelerde yaygın olarak kullanılan sertleştirilmiş düşük alaşımlı bir çelik türüdür. Bu tür yüzey sertleştirilmiş malzemelerin işlenmesi, yüksek kesme kuvvetleri, takım aşınması ve sertlikten kaynaklanan düşük yüzey kalitesi sorunları nedeniyle zorluklar sunmaktadır. Bu nedenle, kesme ortamının seçimi bu noktada kritik öneme sahiptir ve özellikle kuru veya Minimum Miktarda Yağlama (MMY) yöntemi, çevresel avantajları ve artan enerji verimliliği ile son yıllarda ön plana çıkmıştır. Bu çalışma, sertleştirilmiş AISI 5115 çeliklerinin tornalanması sırasında MMY ve kuru ortam koşullarının yüzey pürüzlülüğü, kesme kuvvetleri ve enerji tüketimi üzerindeki etkilerini deneysel olarak araştırmaktadır. Tornalama koşulları kuru olup, MQL için bitkisel bazlı yağ kullanılmıştır. MMY uygulamasının yüzey pürüzlülüğünü azalttığı, daha yüksek kaliteli yüzeyler sağladığı, kesme kuvvetlerini azalttığı ve enerji tüketimini optimize ettiği belirlenmiştir. Bu çalışmanın yeniliği, enerji tüketimi, kesme kuvvetleri ve yüzey kalitesi de dahil olmak üzere 5115 alaşımlı çeliğin çevresel ve işlenebilirlik faktörlerinin kapsamlı bir analizini sunmasıdır.

Keywords

THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115

Abstract

AISI 5115 steel is a type of hardened low-alloy steel widely used in machinery due to its strength and wear resistance. Machining of such case-hardened materials presents challenges due to high cutting forces, tool wear, and low surface quality issues resulting from hardness. Therefore, the selection of the cutting medium is critical at this point, and near-dry or MQL method in particular has come to the forefront in recent years with its environmental advantages and increased energy efficiency. This study experimentally investigates the influences of MQL and dry environment conditions on surface roughness, cutting forces, and energy consumption during the turning of hardened AISI 5115 steels. Turning conditions are dry, and MQL used vegetable based oil. It was determined that the MQL application reduces surface roughness, provides higher quality surfaces, reduces cutting forces, and optimizes energy consumption. The novelty of this study is a comprehensive analysis of the environmental and machinability factors of the 5115 alloy steel by including energy consumption, cutting forces, and surface quality.

Keywords

References

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Details

Primary Language

English

Subjects

Optimization Techniques in Mechanical Engineering, Mechanical Engineering (Other)

Journal Section

Research Article

Authors

Mustafa Kuntoğlu
0000-0002-7291-9468
Türkiye

Abdullah Aslan
0000-0001-8348-3471
Türkiye

Rüstem Binali ^*
0000-0003-0775-3817
Türkiye

Zeynep Sude Şalvarcıoğlu
0009-0009-0311-8032
Türkiye

Publication Date

June 3, 2026

Submission Date

December 18, 2025

Acceptance Date

March 5, 2026

Published in Issue

Year 2026 Volume: 29 Number: 2

IZ

https://izlik.org/JA83DJ52ZK

Cite

RIS / Bibtex

APA

Kuntoğlu, M., Aslan, A., Binali, R., & Şalvarcıoğlu, Z. S. (2026). THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi, 29(2), 699-708. https://izlik.org/JA83DJ52ZK

AMA

1.Kuntoğlu M, Aslan A, Binali R, Şalvarcıoğlu ZS. THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115. KSU J. Eng. Sci. 2026;29(2):699-708. https://izlik.org/JA83DJ52ZK

Chicago

Kuntoğlu, Mustafa, Abdullah Aslan, Rüstem Binali, and Zeynep Sude Şalvarcıoğlu. 2026. “THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115”. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi 29 (2): 699-708. https://izlik.org/JA83DJ52ZK.

EndNote

Kuntoğlu M, Aslan A, Binali R, Şalvarcıoğlu ZS (June 1, 2026) THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi 29 2 699–708.

IEEE

[1]M. Kuntoğlu, A. Aslan, R. Binali, and Z. S. Şalvarcıoğlu, “THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115”, KSU J. Eng. Sci., vol. 29, no. 2, pp. 699–708, June 2026, [Online]. Available: https://izlik.org/JA83DJ52ZK

ISNAD

Kuntoğlu, Mustafa - Aslan, Abdullah - Binali, Rüstem - Şalvarcıoğlu, Zeynep Sude. “THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115”. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi 29/2 (June 1, 2026): 699-708. https://izlik.org/JA83DJ52ZK.

JAMA

1.Kuntoğlu M, Aslan A, Binali R, Şalvarcıoğlu ZS. THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115. KSU J. Eng. Sci. 2026;29:699–708.

MLA

Kuntoğlu, Mustafa, et al. “THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115”. Kahramanmaraş Sütçü İmam Üniversitesi Mühendislik Bilimleri Dergisi, vol. 29, no. 2, June 2026, pp. 699-08, https://izlik.org/JA83DJ52ZK.

Vancouver

1.Mustafa Kuntoğlu, Abdullah Aslan, Rüstem Binali, Zeynep Sude Şalvarcıoğlu. THE INFLUENCES OF NEAR-DRY LUBRICATING AND DRY MEDIUMS ON SURFACE ROUGHNESS AND OTHER MACHINABILITY INDICATORS IN HARD TURNING AISI 5115. KSU J. Eng. Sci. [Internet]. 2026 Jun. 1;29(2):699-708. Available from: https://izlik.org/JA83DJ52ZK